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All Journal MANAJEMEN HUTAN TROPIKA Journal of Tropical Forest Management Jurnal Teknologi Industri Pertanian Jurnal Kesehatan Lingkungan indonesia Jurnal AGROTEKNOLOGI Jurnal Keteknikan Pertanian Jurnal Penelitian Hutan dan Konservasi Alam Jurnal Penelitian Hutan Tanaman JURNAL ANALISIS KEBIJAKAN KEHUTANAN Agrointek Pelita Perkebunan Jurnal Pengelolaan Sumberdaya Alam dan Lingkungan (Journal of Natural Resources and Environmental Management) agriTECH Jurnal Aplikasi Bisnis dan Manajemen (JABM) E-Journal Jurnal Agroindustri Forum Geografi Jurnal Teknologi Mineral dan Batubara Industria: Jurnal Teknologi dan Manajemen Agroindustri Jurnal Teknologi & Industri Hasil Pertanian Jurnal Penelitian Sosial dan Ekonomi Kehutanan International Journal of Supply Chain Management Food ScienTech Journal International Journal on Food, Agriculture and Natural Resources (IJFANRES) Jurnal Ilmu Kehutanan Jurnal Agroteknologi Merdeka Pasuruan Jurnal Teknologi Mineral dan Batubara Jurnal Penelitian Sains dan Teknologi Indonesia Jurnal Hasil Pengabdian Kepada Masyarakat Universitas Jember
Herry Purnomo
Departemen Manajemen Hutan, Fakultas Kehutanan, Institut Pertanian Bogor, Kampus IPB Darmaga Bogor, 16680, Indonesia
Agriculture, Biological Sciences & Forestry Humanities Biochemistry, Genetics & Molecular Biology Chemical Engineering, Chemistry & Bioengineering Chemistry Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Earth & Planetary Sciences Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Immunology & microbiology Industrial & Manufacturing Engineering Materials Science & Nanotechnology Medicine & Pharmacology Public Health Social Sciences Transportation Other

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Journal : Jurnal Teknologi

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Improving efficiency in green tea production time using lean manufacturing approach with value stream mapping: A case study at PT Candi Loka [Perbaikan efisiensi waktu produksi teh hijau menggunakan pendekatan produksi ramping dengan value stream mapping: Studi kasus di PT Candi Loka] Purnomo, Bambang Herry; Suryaningrat, Ida Bagus; Rachman, Ilham Aulia
Jurnal Teknologi & Industri Hasil Pertanian Vol 29, No 2 (2024): Jurnal Teknologi & Industri Hasil Pertanian
Publisher : Teknologi Hasil Pertanian Fakultas Pertanian Universitas Lampung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23960/jtihp.v29i2.132-143

Abstract

Green tea production activities at PT Candi Loka indicated a time-consuming, which caused process efficiency to be less than optimal. Process efficiency improvements must be made to increase company competitiveness and consumer satisfaction. This research aimed to analyze the efficiency of green tea production time at PT Candi Loka by identifying the processing time required in each production activity, including the time consumption and formulating recommendations for improvement using a lean manufacturing approach using the VSM (Value Stream Mapping) method. There were 30 activities in 6 processes consisting of receiving raw materials, withering, rolling, drying, and packaging. Identification of value streams using the PAM (Process Activity Mapping) tool produced 9 Value added (VA) activities, 19 Necessary but Non-Value Added (NNVA) activities, and 2 Non-Value Added (NVA) activities in the form of delays in the withering and drying processes. In the current state map analysis, the production lead time value was 315.286 seconds. Recommended improvements to eliminate delays in the withering process were to set up the rotary panner machine earlier and increase the number of supervisors, while to eliminate delays in the drying process were to implement a piece rate system. Increasing efficiency was also carried out by improving NNVA activities by adding weighbridge facilities and using a conveyor system. The future state map proposed by implementing recommended improvements resulted in an increase in production time efficiency to 222.356 seconds and an increase in the process cycle efficiency value from 58.95% to 84.85%.
Improving efficiency in green tea production time using lean manufacturing approach with value stream mapping: A case study at PT Candi Loka [Perbaikan efisiensi waktu produksi teh hijau menggunakan pendekatan produksi ramping dengan value stream mapping: Studi kasus di PT Candi Loka] Purnomo, Bambang Herry; Suryaningrat, Ida Bagus; Rachman, Ilham Aulia
Jurnal Teknologi & Industri Hasil Pertanian Vol. 29 No. 2 (2024): Jurnal Teknologi & Industri Hasil Pertanian
Publisher : Teknologi Hasil Pertanian Fakultas Pertanian Universitas Lampung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23960/jtihp.v29i2.132-143

Abstract

Green tea production activities at PT Candi Loka indicated a time-consuming, which caused process efficiency to be less than optimal. Process efficiency improvements must be made to increase company competitiveness and consumer satisfaction. This research aimed to analyze the efficiency of green tea production time at PT Candi Loka by identifying the processing time required in each production activity, including the time consumption and formulating recommendations for improvement using a lean manufacturing approach using the VSM (Value Stream Mapping) method. There were 30 activities in 6 processes consisting of receiving raw materials, withering, rolling, drying, and packaging. Identification of value streams using the PAM (Process Activity Mapping) tool produced 9 Value added (VA) activities, 19 Necessary but Non-Value Added (NNVA) activities, and 2 Non-Value Added (NVA) activities in the form of delays in the withering and drying processes. In the current state map analysis, the production lead time value was 315.286 seconds. Recommended improvements to eliminate delays in the withering process were to set up the rotary panner machine earlier and increase the number of supervisors, while to eliminate delays in the drying process were to implement a piece rate system. Increasing efficiency was also carried out by improving NNVA activities by adding weighbridge facilities and using a conveyor system. The future state map proposed by implementing recommended improvements resulted in an increase in production time efficiency to 222.356 seconds and an increase in the process cycle efficiency value from 58.95% to 84.85%.
Co-Authors Afriliana, Asma Agnes Agustin, Agnes Ahmad Haris Hasanuddin Slamet Al-hakim, Ridha Ghaniy Amaliya, Risky Asef Kurniyawan Hardjana Asmunir Asnath Maria Fuah, Asnath Maria At-Ta’anny, Ummu Bagus Suryaningrat, Ida Bertung Suryadharma, Bertung Bramasto Nugroho Budi Kuncahyo Bustanul Arifin Darwo Darwo Deddy Wirawan Soedibyo, Deddy Wirawan Dedy Wirawan Soedibyo Dodik R. Nurrochmat Dwi Putra Aprianto Elida Novita ENDANG SUHENDANG Endang Suhendang Endes N. Dahlan Fahmi, Achmadi Anwarul Anwarul Hadi S Alikodra Hardjanto Hardjanto Hartono, Tjahjo Herlina Herlina Herlina Herlina Humayro, Aisyah I Nengah Surati Jaya Ida Bagus Suryaningrat Irdika Mansur Ismaniar Rahmadaningtyas, Resta Dwi JOHANNES W WAHONO Juang Rata Matangaran Kartodihardjo, Hariadi Kristio, Ari Lestari, Ning Puji Lila Juniyanti LILIK BUDIPRASETYO Lutfy Abdullah Mahardika, Nidya Shara Marimin , Messalina L Salampessy Mochammad Imron Awalludin Muhammad Alkaff Ningtias, Rahayu Nita Kuswardhani Ni’maturrakhmat , Viko Nurluthfiyadi Noer Novijanto Noven Pramitasari Nunung Parlinah Nunung Parlinah Nurheni Wijayanto Nurmalasari, Marsa Suci Pradana, Hendra Andiananta Pratiwi Pratiwi Rachman, Ilham Aulia Rahman Kurniadi Ramadhan, Rizqi Dhia Resti Kharisma Rusdianto, Andrew Setiawan Salsabila Satriya Bayu Aji Satriya Bayu Aji, Satriya Bayu Savira, Ultania Yisca Siti Badriyah Rushayati Soni Sisbudi Harsono, Soni Sisbudi Sudirman, Nurfila Sari Sukardi Sukardi Supartiningrum, Lituhayu Suryaningrat, Ida Bagus Bagus Tien Lastini Tri Hastuti Swandayani Ujang Sumarwan Wahono, Puji Widyananto Basuki Aryono Yandra Arkeman Yuli Wibowo