Articles
ANALISIS WATER BALANCING PRIMARY LOOP CHILLER SYSTEM TERHADAP COP (Coefficient Of Performance)
Komarudin, Komarudin;
Manik, Ida El Methelina
Bina Teknika Vol 14, No 1 (2018): Bina Teknika
Publisher : Fakultas Teknik UPN "Veteran" Jakarta
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Water is one of the major media for heat transfer process in the cooling system. The size of the flow rate of water entering the system will affect the overall cooling. Analysis of water balancing primary loop chiller system against COP (Coefficient Of Performance) is based on the observation the performance of the chiller system during operational with temperature of chilled water produced that not able to achieve the desired criteria when demand for chilled water increasing. After analysis conducted, it is known that decreasing efficiency of cooling system caused by uncontrolled water flow rate into the system. After water balancing is done, the flow rate of the water coming into the system (evaporator) can be controlled by using the balancing valve so that the flow rate increased from 16.07 x 10-3 m3 / s to 52.70 x 10-3 m3 / s, resulting in increased chiller COP value system from 2.4 to 4.1.
ANALISIS PENGARUH PENYERAPAN KALOR TERHADAP EFISIENSI COOLING TOWER PADA TUNGKU INDUKSI PENGECORAN LOGAM DI POLMAN ASTRA
Komarudin, Komarudin;
Saputra, Rudi;
Baskoro, Satriyo Yudi
Bina Teknika Vol 13, No 1 (2017): Bina Teknika
Publisher : Fakultas Teknik UPN "Veteran" Jakarta
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In the process of inducing metal, coil receives heat from the molten metal (molten). Therefore, it takes a cooling medium flowing in the coil casing and has a good conductivity. So here media of cooling tower water is used, so the water temperature can be maintained at the ambient air wet bulb temperature. With the optimal heat absorption cooling tower efficiency can be maintained. Besides, the material aluminum / molten can be melted well as the process of inducing metal running perfectly and there is no buildup of material on the walls of the furnace. With the application of a double pump with the series circuit to increase the water flow rate and can boost the absorption of the heat from the furnace wall and the pipe to the water coil.
STUDI PERFORMANSI ECONOMIZER JENIS ALIRAN SILANG UNTUK PROSES DEGREASING DI PT. X PLANT KARAWANG
Komarudin, Komarudin;
Rahmaputra, Reza
Bina Teknika Vol 14, No 2 (2018): Bina Teknika
Publisher : Fakultas Teknik UPN "Veteran" Jakarta
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Economizer is Heat Exchanger with Crossflow type that have function as reheater the water to degreasing process. System of Economizer had operated continuously for 7 years. So from this condition Effectiveness and Temperature possibility Can’t achieve the Requirement. Degreasing Process is a part of Painting process in Vehicle manufacturing that have function to degrease the oil, dust and etc. A decrease in the effectiveness of this, we need recalculation and compare with design condition to get better effectiveness. Analysis will be refer to fluid flow, overall heat transfer coefficient (U), and Efffectiveness of Economizer it self. Based on result of Calculation and Experiment, the flow of fluid is turbulent flow with Reynold number 12002.14 (Max Condition). Overall heat transfer coefficient (U) is 16.18 W/mK, while the design condition is 48 W/m.K also for Effectiveness is 32.16% and the design condition is 50%. This calculation Proved decreasing of that the performance of economizer. It is caused by scaling of the inner pipe with ratio 2.26%. Scaling will be reduce thermal conductivity of the pipe and also gradient of Temperature.
ANALISIS KERUGIAN ENERGI SISTEM TURBIN GAS DI PLTGU BLOK III PT. X, CIKARANG, BEKASI
Komarudin, Komarudin;
Rahman, Muhammad Rizqi Fauzi
Bina Teknika Vol 13, No 2 (2017): Bina Teknika
Publisher : Fakultas Teknik UPN "Veteran" Jakarta
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Gas Turbine Generator (GTG) 8 operates since January 2010. The problem that occurs from the gas turbine system is decreasing of electrical power. From the commissioning data, GTG 8 is capable of generating 120.2 megawatts of electrical power. In March 2017 GTG 8 was only able to generate electricity by 109.1 megawatts. There was a decrease of 9.23% of electric power capacity. Overview of thermal efficiency and heat loss needs to be done to find out improvement opportunities and recommendations. At commissioning period, thermal efficiency reaches 32.06% while from 2013 to 2017 the average thermal efficiency value reaches only 29.25%. From the data obtained rate of efficiency decreasing 2.81%. At commissioning, the resulting heat loss only reached 135.03 MW. The current operating conditions average heat loss reached 172.50 MW. There was a deviation of 37.47 MW or 21.7%. Based on calculations and data, one factor that can decrease of thermal efficiency and increase heat loss is the compression temperature. The increase in compression temperature is caused by the dust and impurities that enter into the compressor that precipitates on the compressor blades so that the compressed air temperature tends to increase. Dust and impurities can be reduced by the offline water wash method. This process can lower the compression temperature from 693.68 OF to 690.62 OF. A decline of 3.06 OF. This results in actual work of the compressor decreasing from 153.26 Btu / lb to 152.13 Btu / lb. Turbine thermal efficiency tends to increase from 29.02% to 29.43% or increase by 0.41%. After the offline water wash process, the generator generated power reaches 110.50 MW. Increases 4 MW or 3.62% compared to before the compressor is cleaned. The increase causes the system's heat loss to decrease by 5.2 MW or 2.96%.
PENGARUH PENGGUNAAN AIR VENT TUBE TURBULANCE (AVTT) TERHADAP KINERJA MESIN MOTOR MATIK 4 LANGKAH
Komarudin, Komarudin;
Yohanes, Primson
Bina Teknika Vol 12, No 2 (2016): Bina Teknika
Publisher : Fakultas Teknik UPN "Veteran" Jakarta
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Automatic motor engine 4 stroke system uses a carburetor engine is still less than optimal performance. To overcome these problems it created tools that the air intake tube Turbulent Air Vent Tube (AVTT). AVTT is a tool that serves to improve the quality of air intake into the cylinder motor fuel, by changing the air flow laminar to turbulent flow so that the fuel combustion process is ideal close to perfect. AVTT tube designed using aluminum material types AVTT in 6069. Installation of the air filter duct size is adjusted to the motor air filter diameter hole. To determine the performance of a motorcycle engine can be made by automatic test engine performance using a dynamometer. Tests conducted to analyze the effect of the use of AVTT on engine performance includes the automatic motor torque, data, air fuel ratio and fuel consumption. The test results showed that the use AVTT able to increase the torque of 0.06 - 13.74%, power from 0.08 - 13.74%, and the air fuel ratio of 18: 1 - 10: 1, and can reduce fuel consumption 2 - 9 % in both engine variants automatic motor 4 stroke.
PERENCANAAN PENGGUNAAN MATERIAL PLASTIK DAUR ULANG DENGAN SISTEM MANUFAKTUR BERKELANJUTAN DI POLITEKNIK MANUFAKTUR ASTRA
Komarudin, Komarudin;
Aisa, Neilinda Novita
Bina Teknika Vol 11, No 2 (2015): Bina Teknika
Publisher : Fakultas Teknik UPN "Veteran" Jakarta
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One of many kinds of production processes in Politeknik Manufaktur Astra is Plastic Injection Process with ABS material. This process will produce plastic and scrap. The amount of plastic scrap that is produced by this process reaches 50% of all of the amount. To increase the efficiency of ABS material and build up the culture of Sustainable Development System so that is done a kind of research that is focused on the utilization of plastic waste material from Process of Plastic Injection by doing a recycle process and using the product of recycle as the basic additive material in Plastic Injection Process. To figure out the properness of the material of recycled plastic as the main material in Plastic Injection Process so is also done a tensile test to any composition of recycled ABS material and valuing certain mechanical properties that are similar to original ABS material. Moreover to cut the cost of ABS material providing so is done an analysis of material reservation with EOQ method to figure out the economic number of material reservation. The calculation of EOQ showed the most economic amount per reserving is 75kg/reserve. By the utilization of recycled material and usage of EOQ method on providing the ABS material so that Politeknik Manufaktur Astra can do a cost reduction for 36%.
ANALISA KINERJA SISTEM BILGE PADA JACK-UP DRILLING RIG HASIL DESIGN ULANG
Komarudin, Komarudin;
Rahmadan, Syahawirya Ega
Bina Teknika Vol 12, No 1 (2016): Bina Teknika
Publisher : Fakultas Teknik UPN "Veteran" Jakarta
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On a project of building jack-up drilling rig CL15 done by PT.X and PT.Y, it uses standard bilge design of PT.X from existing jack-up drilling rig LL90 that has been ever done before. While the design of tanks and compartments CL15 is designed by PT.Y which has differences from the standard of PT.X there is also different rule to be applied . the LL90 uses France class (BV) while CL15 uses American class (ABS). By refering the rule of ABS and hydraulic system theory, the analysis is done covering design and operating capability of bilge system which is done maually so the changes that needs to be applied will be covered to prove that the design of LL90 can be used for CL15 under rule of ABS covering line design, pump capacity, velve selection. Direct suction, head loss, pump pressure which is more efficient
Pengujian Pengaruh Ketinggian Weir pada Koefisien Discharge dari Weirmeter Sharp-Crested V-Notch 90o
Komarudin, Komarudin;
Suprijatmono, Djoko;
Pati, Gennady Chitra
Bina Teknika Vol 15, No 1 (2019): Bina Teknika
Publisher : Fakultas Teknik UPN "Veteran" Jakarta
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Weirmeter is a discharge gauge on an open-channel flow that is usually applied to dams and rivers. In each weirmeter there is a discharge coefficient (Cd), which is the coefficient multiplied by the theoretical discharge to obtain the actual discharge because the pressure difference and flow velocity are neglected. The Cd is directly proportional to the discharge. The actual debit measurement results do not approximate the result (the multiplication of the theoretical debit with Cd). This difference may be due to unequal Cd values for each weir dimension, one of which is the weir height (P). Therefore it is necessary to test the weirmeter with P varies in order to know the pattern and the value of Cd. The tested weirmeter is sharp-crested v-notch 90o with a length of 200 cm and a width of 35.5 cm. P used is 20.3 cm; 21.3 cm; and 22.3 cm. From the test, the Cd value is inversely proportional to P although some of these test results are far from the theory because it requires a 90% confidence interval on the Student distribution (t distribution). The value of Cd in weirmeter used is 0.6996 for P 20.3 cm; 0.6657 for P 21.3 cm; and 0.5781 for P 22.3 cm.
ANALISIS PEMOTONGAN PIPA PRODUKSI SUMUR MINYAK DENGAN TEKNIK HYDRAJETTING MENGGUNAKAN FLUIDA ABRASIF DAN POMPA BERTEKANAN TINGGI
Komarudin, Komarudin;
Kalangsunda, Taufik Rachmat Rakean
Bina Teknika Vol 15 No 2 (2019): Bina Teknika
Publisher : Faculty of Engineering UPN "Veteran" Jakarta
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DOI: 10.54378/bt.v15i2.1125
An oil production well own by Company X had its production declined due to the impact of corrosion and scaling issues which happened on the production tubing. To solve the problem, an immediate action was made to replace the production tubing through a Hydrajetting cutting process which combining the abrasive fluid and high pressure pump application.The scope of subject were limited to process analyzing and calculation which happened during the production tubing cutting process. Analysis was done through fluid mechanic principle with the usage of the Energy Conservation Theory to get an accurate result of a successful Hydrajetting cutting process for production tubing. Analysis method was used to calculate all the data which includes fluid velocity, pressure, energy, and all the other related factors. The result of the calculation will be compared to the Hydrajetting recommendation standard.The result from the analysis will prove and explain a successful Hydrajetting cutting process for production tubing and provide a quality measured solution to solve the problem happened on the oil production well due to damage occurred on its production tubing.