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Journal : Journal of Applied Engineering and Technological Science (JAETS)

Effect of Moisture Content of Green Sand on The Casting Defects Nanang Qosim; AM Mufarrih; Ali Sai’in; A. Hanif Firdaus; Fina Andika F. A.; Ratna Monasari; Zakki F. Emzain
Journal of Applied Engineering and Technological Science (JAETS) Vol. 2 No. 1 (2020): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1469.666 KB) | DOI: 10.37385/jaets.v2i1.77

Abstract

In this study, three percentages of moisture content on the green sand were benchmarked to be observed their effects on the casting defects. The metal used is scrap Al-Si with wt% of Al 59.7. The metal was melted in a furnace at 550 ºC then poured into sand molds and cooled for 24 hours before it can be removed, cleaned, and finished. There were prepared three specimens for each benchmark. Qualitative observation of defects was done by physical observations on the surface of the specimens. The observations show that on the moisture content of 2.5%, there is a defect in the form of porosity. Defects in the form of drops, misruns, blowholes, and shrinkage cavity are found on the benchmark 3.5%. The most severe defects are found on the benchmark 4.5% in the form of buckles and severe shrinkage cavities that are found in almost all specimens.
Finite Element Analysis of Miniplate for Post-Fracture Finger Rehabilitation Device Nanang Qosim; Ratna Monasari; Zakki F. Emzain; Lutfi Hakim; Ali Sai’in
Journal of Applied Engineering and Technological Science (JAETS) Vol. 2 No. 1 (2020): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (560.062 KB) | DOI: 10.37385/jaets.v2i1.160

Abstract

Miniplate plays an important role as one of the implant components used as a rehabilitation device for a post-fracture finger. In this study, an analysis was carried out to determine the strength of the miniplate design made from Ti-6Al-4V titanium alloy material. Simulation and analysis were carried out using the finite element method. The given input for modeling tensile and bending loads determined von Mises stress, kinetic energy, strain energy, and internal energy. The analysis showed that uneven von Mises stress and strain distribution have occurred. The critical concentration of stresses was located at the center of the miniplate and these values were a lot lower than the yield stress of Ti-6Al-4V.
Finite Element Analysis of SS316L-Based Five-Hole Plate Implant For Fibula Reconstruction Nanang Qosim; Zakki Fuadi Emzain; AM. Mufarrih; Ratna Monasari; Fataa Kusumattaqiin; Rangga E. Santoso
Journal of Applied Engineering and Technological Science (JAETS) Vol. 4 No. 1 (2022): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (611.906 KB) | DOI: 10.37385/jaets.v4i1.533

Abstract

This study analyzed the design performance of SS316L-based plate implant for fibula restoration using a Finite Element Analysis approach. The simulated model design has dimensions of 35 x 5 x 1.5 mm and five holes with 2-3 configuration. The results of the bending test simulation showed that the values for both displacement and Von Mises stress that occurred (0.008 mm and 116 MPa of each) were still considerably below the yield stress of the SS316L material. The same results were also shown in the tensile test simulation, although the clamping setting on the plate was changed on the other side. From this finite element analysis approach, the SS316L-based five-hole plate implant design has a fairly good strength performance as a fibular bone-implant restoration product.