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Journal : Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit

PENGARUH SUHU DAN TEKANAN INJEKSI TERHADAP CACAT SHORT SHOT PRODUK POLIKARBONAT PADA MESIN INJECTION MOLDING Ega Holiyan Meilia Langga; M. Wahyu Sya'bani; R. B. Seno Wulung
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 16 No 2 (2017): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Nowadays, the application of the plastic covers a lot of aspects in the human activities, including on the leather products industry. The most common plastic producing processes used is injection molding. One of the plastics production primary problems in injection molding is short shots defect. The defect occurs because the melting plastic did not fulfill completely the mold cavity since the process parameters are not optimum. In This study analyzes the effect of the injection pressure and temperature on the short shots defect that occurs at polycarbonates production. The injection pressures and temperatures are varied, but keep the other process parameters at certain value. The result shows that at the constant temperature of 260oC, higher injection pressure would give lower defects for pressure range from 3 to 24 MPa. At 6 MPa the defects reach zero. When using various temperatures from 195 to 280oC at constant pressure of 3 MPa, the results shows that higher temperature would gives lower short shot defect.
PREDIKSI CHROMIUM RELEASE DARI BATAKO LIMBAH BUFFING PENYAMAKAN KULIT DENGAN SIMULASI MONTE CARLO M. Wahyu Syabani
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 14 No 1 (2015): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Solid waste from buffing process in Leather Tanning Industries contains trivalent chromium salt. The trivalent chromium can be immobilized by using it as raw matexal in concrete manufacturing. Worst scenario was used in this chromium-r ease modeling also. The concrete was freely exposed to the environment and one side of the concrete was in continuous contact with water. The modeling result give us information that trivalent chromium can released to the body of the water, but it need long period until its concentration in water reached government regulation (l mg/L)
IDENTIFIKASI KULIT IKAN BUNTAL (Arothon reticularis) MENGGUNAKAN SCANNING ELECTRON MICROSCOPE (SEM) RLM. Satrio Ari Wibowo; M. Wahyu Syabani
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 14 No 1 (2015): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

The goal on this research is to known the characteristic of skin of puffer fish. The material that used was dry salted skin of •puffer fish (Ara thon reticularis) and the methods was Scanning Electron Microscope (SEM). SEM can checking materials microscopically to help explain characteristic of physical material. The result of this research is there is spines of puffer fish that firm and penetrate from epidermis unto dermis and becoming one on dermis. The differences between spines of puffer fish and hairs on mammals are there is no follicles that connecting the skin with spines due differences of composition compiler. Identification using SEM shows spines of puffer fish is modification of collagen that can be join with collagen at epidermis to dermis. For this reason the tanners could exploring skin of puffer fish as raw material in leather industries because the uniqueness of skin of puffer fish.
PEMBUATAN FATLIQUOR DARI CAMPURAN MINYAK SAWIT DAN KEDELAI Herry Suseno; Sri Sumarni; M.W. Syabani
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 13 No 1 (2014): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Fatliquoring is one of important processes in leather tanning. Its main process function is to keep the quality of leather, especially on organoleptical test. The aim of this research is to study the blend of palm oil and soybean oil (1:1 ratio) as fatliquor raw materials. Palm oil was chosen because Indonesia has abundant material and also is one of main players in palm plantation and production. At the beginning, the raw material is analyzed to determine the quality, i.e. acid number, saponification number, iod number and fatty acid contains. Then the raw material is processed to be fatliquoring agent with sulfitation process. The fatliquoring agent was then analyzed to determine its quality and applied in fatliquoring leather. Finally, the leather mechanical characteristics were tested, i.e. tensile, elongation and stitch strengths. The result gives information that the application of fatliquor makes the leather have better test parameter. The value of tensile, elongation and stitch strengths for leather without fatliquor 160 kg/cm2, 63% and 82 kg/cm; and for leather with fatliquor 250 kg/cm2, 142% and 163 kg/cm. Therefore, fatliquoring agent made from palm oil and soybean oil blend can be used as alternative material in fatliquoring process.
PENGARUH PENAMBAHAN PHENOL FORMALDEHID TERMODIFIKASI NATRIUM SILIKAT TERHADAP LEM SEPATU BERBASIS KARET M.W. Syabani; Indri Hermiyati; R.L.M.S. Ari Wibowo
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 13 No 2 (2014): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

This research aim are to studying adhesion characteristic of shoes adhesive, ie viscosity, tack and peel strenght. Shoes adhesive made from natural rubber and synthetic rubber (SBR) with toluene as the solven. SRB composition in the mix are 0, 20, 40, 60, 80 and 100% weight. Three variation of phenol formadehyde composition are 40, 80 and 120 per hundred parts of rubber (phr). The results show us that the viscosity lower as the % SBR added is higher, and the loop tack has the highest value at 20% SBR added. The peel tack has highest value at 60% SBR added for three peel test model, except on the control sample. For every same % SBR composition, adhesive sample that has 40 phr phenol formaldehyde composition, gives higher loop tack and peel strenght value. We can conclude from this results that adhesive with 40% phenol formaldehyde composition will give optimum wettability from adhesive to substrat.
PENGARUH SUHU RUANGAN DAN KECEPATAN NIP ROLL TERHADAP KETEBALAN FILM PLASTIK HDPE Nastiti Afiati; Arief Krisna Wibowo; Muh. Wahyu Syabani
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 19 No 2 (2020): BERKALA PENELITIAN TEKNOLOGI KULIT, SEPATU DAN PRODUK KULIT
Publisher : Politeknik ATK Yogyakarta

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Abstract

HDPE-based plastic bag products are processed using a blown film extrusion machine. Problems that often occur during processing are the instability of plastic bubbles and the difference in thickness of the plastic sheet. The purpose of this paper is to determine the effect of room temperature on bubble instability defects to predict engine temperature settings. In addition, it provides a solution to overcome thickness difference defects caused by inappropriate nip roll speeds. Each defect problem was predicted using a polynomial trendline graph. The results show that the higher the room temperature, the unstable bubbles and vice versa. In order for the engine temperature to remain stable, the application of parameter settings according to room temperature can be carried out by looking at the room temperature trend. Furthermore, to keep the room temperature stable, the company needs to install an exhaust fan. While the results of observations and trend data on thickness difference defects obtained the optimal nip roll speed is 37.25-37.65 Hz for a thickness of 0.08-0.12 mm. The faster the nip roll, the less thickness it will be.
Pengaruh Waktu Pemanasan terhadap Kesesuaian Warna dan Tebal Kulit Sintetis berbasis Polivinil Klorida Ahmad Faisal Rosadi; Muh. Wahyu Syabani
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 21 No 1 (2022): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Kulit sintetis pada saat ini semakin banyak digunakan karena memiliki kelebihan proses yang lebih mudah dan biaya produksi rendah. Pembuatannya bahan ini secara umum melibatkan proses pelapisan dan pemanasan. Penelitian ini bertujuan untuk mengetahui pengaruh waktu pemanasan terhadap kesesuaian warna dan tebal kulit sintetis berbahan baku polivinil klorida. Kulit sintetis dibuat menggunakan bahan polimer PVC dengan penambahan aditif plasticizer DOP, filler kalsium karbonat, stabilizer, blowing agent azodicarbonamide dan pigmen. Pencampuran bahan menggunakan laboratory two roll mill pada suhu 160oC sedangkan pemanasan dilakukan pada oven drying dengan suhu 220oC. Ketebalan kulit sintetis divariasikan antara 0.5-2.4 mm dengan selisih tiap sampelnya 0.1 mm, sedangkan warna dibandingkan dengan referensi. Waktu yang diperlukan untuk mendapatkan warna dan tebal yang diinginkan kemudian dicatat. Hasil penelitian menunjukan jika waktu pemanasan yang terlalu lama dapat menyebabkan terjadi reaksi dehidroklorinasi sehingga warna kulit sintetis menjadi lebih gelap. Sedangkan kulit sintetis yang lebih tebal akan membutuhkan waktu pemanasan yang lebih lama. Akan tetapi perlu diperhatikan juga bahwa waktu pemanasan juga berhubungan dengan reaksi dekomposisi azodicarbonamide yang menghasilkan gas dan turut mempengaruhi ketebalan sampel.
Pengaruh Geothermal Silica terhadap Ketahanan Pelarut dari Komposit Karet Ditinjau dari Karakteristik Swelling dan Crosslink Density Muh. Wahyu Syabani; Mertza Fitra Agustian; Wisnu Pambudi; Suharyanto; Warmiati; Muhammad Ikhwan
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 21 No 1 (2022): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

Karet jenis poliisoprena, styrene butadiene rubber dan polybutadiene rubber dapat menghasilkan produk karet dengan karakteristik mekanik yang baik dan berbiaya rendah. Akan tetapi, jenis karet tersebut tidak memiliki ketahanan terhadap minyak yang baik. Penggunaan filler dapat memperbaiki kelemahan ini dengan memberikan interaksi antara filler dan karet sehingga memperbaiki struktur jejaring karetnya. Penelitian ini dilakukan untuk mempelajari pengaruh penggunaan as-given geothermal silica (AGS) dan silika komersial dalam jumlah tertentu sebagai filler terhadap nilai swelling dan crosslink density kompon karet. Vulkanisat karet disiapkan menggunakan alat two roll mill dan press molding. Sampel diuji swelling menggunakan dua jenis pelarut pada suhu yang berbeda, yaitu n-Pentana pada suhu kamar dan oli pada suhu 100oC. Nilai crosslink density didekati dengan tiga metode yaitu perhitungan modulus, pendekatan sarkawi dan persamaan flory-rehner. Hasil penelitian menunjukan jika vulkanisat karet yang diperkuat dengan AGS memiliki nilai crosslink density yang lebih tinggi dibandingkan chemisil. Sampel komposit memiliki ketahanan yang baik pada pelarut n-Pentana pada suhu kamar. Akan tetapi, kedua vulkanisat menunjukan nilai swelling yang tinggi saat berkontak dengan oil pada suhu 100oC.
THE EFFECT OF RECYCLED POLYPROPYLENE AND CALCIUM CARBONATE ADDITION ON MECHANICAL PROPERTIES OF POLYPROPYLENE YARN Heni Fitri Astuti; Muh Wahyu Sya’bani
Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit Vol 23 No 1 (2024): Berkala Penelitian Teknologi Kulit, Sepatu, dan Produk Kulit
Publisher : Politeknik ATK Yogyakarta

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Abstract

The use of recycled polypropylene can reduce the problem of plastic waste while lowering production costs. Likewise, the addition of calcium carbonate as a filler also reduces costs and influencing the mechanical characteristics of the plastic. However, this effort needs to consider the quality of the final product. This study aims to evaluate the effect of using recycled polypropylene and calcium carbonate on the mechanical characteristics of plastic yarn. Samples with PP : rPP : CaCO3 compositions of 100:0:0, 80:20:0, and 60:20:20 were used as comparisons. Each sample was processed and molded using an extruder machine and the resulting yarn was tested for tensile strength, elongation at break, and tenacity. The mechanical testing value was further confirmed using FTIR spectroscopy analysis. The research results showed that the FTIR spectra between virgin (PP) and recycled polypropylene (rPP) were similar. The tensile strength, elongation at break, and tenacity values ​​of virgin polypropylene are 3.40 kg/mm2, 27.25%, and 5.70 kgf. The addition of 20% RPP shows a decrease in value to 3.10 kg/mm2, 23.60%, and 4.60 kgf due to the presence of parts that were degraded during reprocessing. Meanwhile, the addition of 20% calcium carbonate also provided lower mechanical test results of 2.65 kg/mm2, 22.50%, and 4.25 kgf due to the difficulties of distribution and dispersion of the filler in the polymer matrix.