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All Journal Sinergi JIMKesmas (Jurnal Ilmiah Mahasiswa Kesehatan Masyarakat) JOURNAL OF INDUSTRIAL AND MANUFACTURE ENGINEERING AcTion: Aceh Nutrition Journal Jurnal Teknik Industri : Jurnal Hasil Penelitian dan Karya Ilmiah dalam Bidang Teknik Industri Dinamisia: Jurnal Pengabdian Kepada Masyarakat JURNAL REKAYASA SISTEM INDUSTRI Al-Madrasah: Jurnal Ilmiah Pendidikan Madrasah Ibtidaiyah Martabe : Jurnal Pengabdian Kepada Masyarakat Diklat Review : Jurnal manajemen pendidikan dan pelatihan Abdimas Universal SIGMA TEKNIKA Jurnal Perangkat Lunak JOURNAL OF HUMANITIES, SOCIAL SCIENCES AND BUSINESS (JHSSB) Jurnal ARTI : Aplikasi Rancangan Teknik Industri Profisiensi : Jurnal Program Studi Teknik Industri Blend Sains Jurnal Teknik JPOL: Journal of Pedagogy and Online Learning Factory Jurnal Industri, Manajemen dan Rekayasa Sistem Industri Journal of International Surgery and Clinical Medicine Jurnal Pengabdian Kompetitif Jurnal Pembangunan Agribisnis (Journal of Agribusiness Development) Jurnal Jejak Hukum Indonesia (JHI)
Fitra Fitra, Fitra
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Positioning of quality systems in lean manufacturing: integrated approach vs independent implementation in the food industry Sitorus, Helena; Budianto, Budianto; Feri, Zefki Okta; Nurlaila, Qomarotun; Suryatman, Tina Hernawati; Fitra, Fitra
SINERGI Vol 29, No 3 (2025)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2025.3.013

Abstract

Despite the widespread adoption of Lean Manufacturing (LM), its effectiveness in the food industry remains underexplored, particularly regarding the integration of the Quality System (QS). The purpose of this research is to compare QS placement and LM implementation strategies in the food industry. This study utilized a comparative approach, analyzing empirical data from four food processing companies in Indonesia over six months, employing qualitative methods (expert interviews, document analysis) and quantitative analysis. Response Surface Methodology (RSM) with the Box-Behnken design was applied for optimization, while Principal Component Analysis (PCA) identified key variables influencing Lean Manufacturing success. Two implementation strategies were compared: phased implementation with a separate Quality System (Companies A and B) and simultaneous implementation with an integrated Quality System (Companies C and D). The findings revealed that Company A achieved the highest performance, with 88% in 5S and 85% in Just-In-Time (JIT), followed by Company B with 80% in JIT and 75% in 5S. In contrast, companies C and D exhibited lower performance. PCA results indicated that PC1 (80.40%) was associated with on-time delivery and sales growth, whereas PC2 (14.47%) was linked to rejection factors. Companies A and B excelled in PC1, while Companies C and D were more dominant in PC2. These findings suggest that phased implementation of LM tools is more effective than simultaneous application. This research not only addresses a critical gap in the literature but also provides practical insights for food industry practitioners seeking to enhance operational efficiency through Lean Manufacturing.
Co-Authors Abrar, Aidil Aditya, Rizki Agus Gunawan Ahmad, Zulfadhli Alfiyad, Fahrul Ali Akrab Andi Herman Jaya Anggriani, Dian Annisa Novianti, Annisa Arif Budiman Arif, M Arif, M. Arlando, Arlando Aziz, Azwan Azmi, Azmi AZMI, AZMI Berlina Hidayati Budianto Budianto Dedi Randes Dewi Anggraini Dian Safitri Elisa Hafrida Elisa Hafrida Faisal Ferdiansyah Faisal, Rudi Fajar Fajar Farizca, Ariza Febrina, Wetri Febsi, Yania Feri, Zefki Okta Firman Firman Fitriani, Ratna Rizky Guci, Ammar Abdullah Joni Hafrida, Elisa Hafrida, Lis Helena Sitorus, Helena Hilma Raimona Zadry Ibrahim, Tilaili Indrawan, Surya Irianto, Kartika Dewi Irma Putri, Ade Irmayani Irmayani Jayawarsa, A.A. Ketut Julianti, Dwi Laendatu Paembonan Lesmana, Reza Lis Hafrida Lumban Gaol, Jeverson Lusi Susanti Lusi Susanti, Lusi Maifa , Sonia Manullang, Sanco Marbun, Novri Jenita Marzuki Marzuki Mawadah, Dinar Meizikri, Rizki Melliana Melliana Melliana Melliana, Melliana Moulina, Derevie Hendryan Mubarik Mubarik Muhammad Arif Muhammad Haikal Mulia, Vera Dewi Mulyani, Fitria Musdayati, Musdayati Naufal, Iflan Noto Wiroto Nugraha, Boy Agung Nur Julianthi Amalia, Andi Nurfaiza, Siti Nuryasin Abdillah Oktaviana, Rio Ahmad Oktaviana, Tri Lulu Pratama, Reyhan Januasril Putra Prayoga, Wahyu Prayogi, Wahyu Purnama, Indra Putri, Vania Adrilla Qomaratun Nurlaila, Qomaratun Qomarotun Nurlaila, Qomarotun Rahmi, Hanifatul Raimona Zadry, Hilma Rinaldy, M Agus Rizal Maulana Hasby, Rizal Maulana Rizqia, Namira Rahmi S, Juni Safii, Amat Saputra, Juni Sariantika, Rama Shihab, Gilang Syahdu Siburian, Chrismando Sijabat, Rizky Simanullang, Sanco SIRLYANA, SIRLYANA Sisriawan Lapasere Sitinjak, Rona Uli Situmorang, Jerry Sofiani, Fini Suarlin, Jhon Sucipto Sucipto Suhaimi, Mustazzihim Suroso, Muhammad Suryatman, Tina Hernawati Tasrif, Ari Bandana Tita Menawati Liansyah Trisna Mesra Trisna Mesra Trisna Mesra, Trisna Wahyu Kusuma, Bambang Waraztuty, Ika Wardayanti, Trisma Wathoni, Roidah TZ Widoseno, Abiarso Winda Yulia Wiroto, Noto Yunanda, Visa Yunus Sading Yusdin Gagaramusu Yusrizal Yusrizal Yusrizal Yusrizal Zahratulaini, Zahratulaini Zata Amani, Sabila