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All Journal Journal of Fuzzy Systems and Control (JFSC)
Than, Gia-Huy
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Control & Systems Engineering Electrical & Electronics Engineering Energy Engineering

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Journal : Journal of Fuzzy Systems and Control (JFSC)

 1 
High Speed Automatic Cartoning Machine Tran, Nguyen-Tuong-Quang; Pham, Quang-Tuan-Vu; Le, Thi-Hong-Lam; Cai, Minh-Hien; Nguyen, Xuan-Khai; Nguyen, Thanh-Phuong; Tran, Dinh-Nguyen; Nguyen, Huu-Thinh; Nguyen, Van-Huu-Nhan; Than, Gia-Huy
Journal of Fuzzy Systems and Control Vol. 3 No. 3 (2025): Vol. 3 No. 3 (2025)
Publisher : Peneliti Teknologi Teknik Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59247/jfsc.v3i3.322

Abstract

High-speed automatic cartoning machines are increasingly used in modern manufacturing for enhanced productivity and packaging quality. This study presents the design and implementation of a compact, student-friendly, and cost-effective automatic cartoning system based on the Siemens S7-1200 PLC and advanced motion control techniques. The system includes a stepper motor-driven conveyor, an AC servo for precise positioning, and an automated glue spraying unit, all managed via TIA Portal V17. Experimental evaluation shows the prototype achieves a packaging rate of 10 boxes/min, position accuracy of ±0.4 mm, system cycle time of 2.0 ± 0.3 s, glue application error below 1.2%, mean error recovery time of 3.5 s, machine up-time of 99.1% over 8 hours, user setup time <10 min, and energy consumption of 35W per cycle. Comparison with commercial solutions indicates comparable performance at 40% lower cost. The results confirm the effectiveness of the proposed model for education and suggest potential for further optimization in fault tolerance and mechanical robustness.
Co-Authors Cai, Minh-Hien Le, Thi-Hong-Lam Nguyen, Huu-Thinh Nguyen, Thanh-Phuong Nguyen, Van-Huu-Nhan Nguyen, Xuan-Khai Pham, Quang-Tuan-Vu Tran, Dinh-Nguyen Tran, Nguyen-Tuong-Quang