Jurnal Teknik Industri: Jurnal Keilmuan dan Aplikasi Teknik Industri
Vol. 25 No. 1 (2023): June 2023

Tool Condition Monitoring with Convolutional Neural Network for Milling Tools and Turning Inserts

Rifai, Achmad Pratama (Unknown)
Briliananda, Silvyaniza (Unknown)
Aoyama, Hideki (Unknown)



Article Info

Publish Date
12 Apr 2023

Abstract

Tool wear is one of the cost drivers in the manufacturing industry because it directly affects the quality of the manufactured workpiece and production efficiency. Identifying the right time to replace the cutting tool is a challenge. If the tool is replaced too soon, the production time can be disrupted, causing unscheduled downtime. Conversely, if it is replaced too late, there will be an additional cost to replace raw materials damaged by broken tools. Therefore, researchers continue to develop tool condition monitoring (TCM) methods to analyze tool wear. A recent popular method is machine vision with convolutional neural networks (CNN). The present research aims to develop classification models that can categorize the image data of milling and turning inserts into GO (suitable for use) and NO GO (not suitable for use). Two approaches are selected for the modeling process, custom learning and transfer learning, with image data input from smartphones and microscope cameras. The experimental results show that the best model is the transfer learning approach using Inception-V3 architecture with a smartphone image. The model reaches 92.2% accuracy, hence demonstrating a relatively good performance in determining whether the tool is suitable for use or not.

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Journal Info

Abbrev

ind

Publisher

Subject

Industrial & Manufacturing Engineering

Description

Jurnal Teknik Industri aims to: Promote a comprehensive approach to the application of industrial engineering in industries as well as incorporating viewpoints of different disciplines in industrial engineering. Strengthen academic exchange with other institutions. Encourage scientist, practicing ...