Makara Journal of Science
Vol. 26, No. 4

Feasibility Studies for Use of Copper Slag in Clinker Manufacture

Vanguri, Suresh (Unknown)
Palla, Suresh (Unknown)
Prasad, Gonthi (Unknown)
Chaturvedi, Sanjeev Kumar (Unknown)
Mohapatra, Bibekananda (Unknown)



Article Info

Publish Date
30 Dec 2022

Abstract

This study investigated the feasibility of using copper slag (CS-C) as a raw material in the production of Portland cement (PC). The effect of addition of 0%-3.5% CS-C on the clinkerization process, mineralogy, microstructure, and compressive strength development was studied. The Presence of CS-C in the raw mix resulted in the reduced temperature of clinkerization by about 50 °C. The quality of clinker prepared from the raw mix containing 3% CS-C and burned at 1400 °C was comparable to that of clinker prepared from the raw mix containing no CS-C and burned at 1450 °C. Gradual polymorphic modification of alite phase from rhombohedral to monoclinic upon the addition of CS-C was confirmed by X-ray diffraction (XRD) study. XRD and optical microscopy studies revealed the formation of more alite in the clinker prepared, at 1400 °C, from the raw mix containing 3% CS-C compared with the clinker prepared, at 1450 °C, from the raw mix containing no CS-C. This finding indicated the mineralizing effect of CS-C on clinkerization. Well-developed and large-sized alite grains were observed in the clinker samples prepared using CS-C. Portland clinker, prepared using CS-C as a raw mix component showed better mechanical performance characteristics than the control clinker. These results clearly establish the beneficial role of CS-C as a raw mix component in clinkerization and can replace conventional sources of iron such as laterite.

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Journal Info

Abbrev

publication:science

Publisher

Subject

Description

Makara Journal of Science publishes original research or theoretical papers, notes, and minireviews on new knowledge and research or research applications on current issues in basic sciences, namely: Material Sciences (including: physics, biology, and chemistry); Biochemistry, Genetics, and ...