SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin
Vol 17, No 2 (2023): SINTEK JURNAL

Material Optimization in the Design of Chuck Hard Jaw Type Zs Size 160 for Cost Savings in Purchasing Parts for Industrial Turning Machines

Nugroho, Oktavianus Ardhian (Unknown)
Ritanto, Robertus Didit (Unknown)



Article Info

Publish Date
01 Dec 2023

Abstract

In the realm of turning machines, a critical component known as the jaw chuck or hard jaw serves as the clamping mechanism for workpieces during machining processes. PT. Atmi Mikael Fortuna (PT.AMF) frequently encounters challenges in replacing these hard jaws, as they rely on importing ZS-160 type hard jaws manufactured by RÖHM, an American product. This replacement process is time-consuming and incurs high costs. The objective of this study is to independently design and manufacture ZS-type hard jaws, with a specific emphasis on reducing costs and replacement time. The collaboration between Politeknik Industri ATMI and PT.AMF involves the design, fabrication, and modification of hard jaws. The modeling process utilizes 3D scanning and Coordinate Measuring Machine (CMM), generating a point cloud that is subsequently cleaned of noise and verified using 3D Solid Work Software. The ARL 3460 machine is employed to identify the most suitable material, resulting in material Nr. 1.6582 (AISI 4340). Trial experiments demonstrate the optimal performance of the manufactured hard jaws, and the independent production yields a significant 28% reduction in time and costs for PT.AMF.

Copyrights © 2023






Journal Info

Abbrev

sintek

Publisher

Subject

Automotive Engineering Control & Systems Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering

Description

SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin is an open access, peer-review journal which publishes original and review articles that advance the understanding of both the fundamentals of engineering science and its application to the solution of challenges and problems in mechanical engineering ...