Jurnal Teknik Industri : Jurnal Hasil Penelitian dan Karya Ilmiah dalam Bidang Teknik Industri
Vol 10, No 2 (2024): December 2024

Jersey Production Quality Control Using Six Sigma and FMEA Methods To Minimize Product Defects

Jasmine, Indy Aurelia (Unknown)
Salma, Sheila Amalia (Unknown)
Susanto, Hadi (Unknown)



Article Info

Publish Date
27 Sep 2024

Abstract

CV. Genethics is a company engaged in the field of clothing with a primary focus on product quality and customer satisfaction. Based on production data for September 2022 to September 2023, defective products were still found in the jersey production process, with the percentage of defects exceeding the company's tolerance limit of 2%. The defects often occur include white spots, wrinkles, ink buildup, faded ink, non-uniform color, and shadow lines. This research aims to identify the causes of defects in the production process, find the root of the problem, and provide improvement recommendations to reduce the percentage of defects so that it approaches the tolerance limit set by the company. The research uses Six Sigma and Failure Mode and Effect Analysis (FMEA) methods to analyze the problem. The main factors that cause defects are people, information, and methods. Based on the FMEA analysis, it was found that the cause of failure with the highest RPN value was the absence of written information regarding standard work procedures, which could potentially cause various types of defects. The proposed solution is to design a new Standard Operating Procedure (SOP) supported by additional documentation. This recommendation is expected to reduce the defect rate and improve quality control in the jersey production process. Keywords: Quality, Defects, FMEA, Six Sigma, Jersey Products

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Journal Info

Abbrev

jti

Publisher

Subject

Computer Science & IT Decision Sciences, Operations Research & Management Engineering Environmental Science Industrial & Manufacturing Engineering

Description

(ISSN : 2460-898X) JTI merupakan jurnal akademik yang dipublikasikan 2 kali setahun, meliputi bulan Juni dan Desember. Tujuan jurnal ini menyediakan tulisan yang memiliki yang fokus pada bidang Teknik Industri. lebih lanjut jurnal ini dipulikasikan oleh Jurusan Teknik Industri Fakultas Sains dan ...