Indonesian Journal of Industrial Engineering & Management
Vol 5, No 2: June 2024

Parametric Selection and Optimization of Al-Mg-Mn-Zr-Er Alloy Weld Bead Geometry Welded by Laser Using the Aspect Ratio-Based Taguchi Method

Umoh, Akwaeno Uduak (Unknown)
Oke, Sunday Ayoola (Unknown)
Rajan, John (Unknown)
Oluwo, Adeyinka (Unknown)
Oyekeye, Manasseh Olusegun (Unknown)
Jose, Swaminathan (Unknown)
Aderibigbe, Samuel Bolaji (Unknown)
Odudare, Samson Oluwaseun (Unknown)



Article Info

Publish Date
20 Nov 2024

Abstract

At present, there is a continuous escalation of labour costs, material costs and other welding-related costs and stabilizing them is challenging. Therefore, optimization of the welding process is essential to stabilize the situation. In this article, an aspect ratio-based Taguchi method is proposed to control the operational performance of the laser welding process while welding the Al-Mg-Mn-Zr-Er alloy sheets. The direct parameters considered are the laser power (LP), welding speed (WS) and welding feed rate (WFR). The aspect ratios analyzed are LP/WS, LP/WFR, WS/LP, WS/WFR, WFR/LP and WFR/WS. The aspect ratios are introduced into the factor/level framework, and the results, transmitted as orthogonal arrays are changed to signal-to-noise ratios. The final results are the delta values, ranks and optimal parametric settings. The principal results indicate that for the LPWS and LP/WFR formulation, the optimal parametric setting is LP/WS1LP/WFR3, which is interpreted as 1.6 kWmin/m LP/WS and 0.35 kWmin/m of LP/WFR. The corresponding delta values are 3.875 and 2.6288 while the positions of 1st and 2nd were obtained by LP/WS and LP/WFR aspect ratios, respectively. It was established that the LP/WS, WS/WFR and WFR/LP are the most important aspect ratios for the laser welding of Al-Mg-Mn-Zr-Er alloy sheets. Therefore, prioritization in resource distribution should be given to these parameters according to their positions. This article serves as a source of information for welding decision-making.

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Journal Info

Abbrev

ijiem

Publisher

Subject

Control & Systems Engineering Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering

Description

The journal aims to advance the theoretical and applied knowledge of this rapidly evolving field, with a special focus on industrial engineering and management, organisation of production processes, management of production knowledge, computer integrated management of production flow, enterprise ...