Jurnal Taguchi : Jurnal Ilmiah Teknik dan Manajemen Industri
Vol. 4 No. 2 (2024): Jurnal Taguchi : Jurnal Ilmiah Keilmuan Teknik dan Manajemen Industri

ANALISIS PERAWATAN SISTEM COAL PULVERIZER MENGGUNAKAN METODE RELIABILITY CENTERED MAINTENANCE (RCM) DI PLTU BANTEN 1 SURALAYA 8

Sukmawati, Sri (Unknown)
Setyo Rini, Asih (Unknown)
Adi Saputra, Petrus Canisius (Unknown)



Article Info

Publish Date
12 Dec 2024

Abstract

Banten 1 Suralaya Power Plant is a Coal-Fired Steam Power Plant. The issue at hand is the high downtime of the coal pulverizer system, which experienced 195 failures across the seven coal pulverizer systems in 2023, resulting in a total downtime of 1,020.3 hours. This research focuses on Coal Pulverizer System C, which had the highest downtime, averaging 274 hours in 2023. The aim is to identify the factors causing the failures and to propose a maintenance scheduling plan. This research employs the Reliability Centered Maintenance method, which is a logical engineering process to determine maintenance tasks that will ensure a reliability system design under specific operating conditions in a particular operational environment using a downtime analysis approach. The proposed maintenance scheduling is based on the calculations of Mean Time Between Failure and Mean Time To Repair. Based on the downtime analysis, it is known that the performance of the Coal Pulverizer C system is still optimal with an average availability of 94%. A failure mode of the Coal Feeder component was identified with an RPN of 320 as the dominant cause of the damage. Additionally, from the Function Block Diagram and Logic Tree Analysis, 2 failure modes were found in category B (Outage Problem) and 5 failure modes in category C. (Economic Problem). With the Reliability Centered Maintenance method based on the calculations of Mean Time Between Failure and Mean Time To Repair, a maintenance schedule is proposed for the components of the Coal Pulverizer System C, namely: Pulverizer Body every 115 days, Pulverizer Motor every 76 days, Lube Oil System every 15 days, Coal Feeder every 25 days, Coal Feeder Motor every 57 days, Control Instrument & Indicator System for Pulverizer every 32 days, and Control Instrument & Indicator for Coal Feeder every 46 days.

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Journal Info

Abbrev

home

Publisher

Subject

Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Electrical & Electronics Engineering Engineering Industrial & Manufacturing Engineering

Description

Taguchi Adalah Jurnal Ilmiah Keilmuan Teknik dan Manajemen Industri terbit secara daring pada bulan Juni dan Desember. untuk menyebarluaskan hasil-hasil penelitian dalam bidang keilmuan Teknik dan Manajemen Industri sesuai dengan Body Knowledge pada Teknik ...