International Journal of Mechanical, Industrial and Control Systems Engineering
Vol. 2 No. 1 (2025): March :International Journal of Mechanical, Industrial and Control Systems Engi

Quality Control Analysis on MPGG Products Using Six Sigma DMAIC Method at PT Nugraha Potong Tekuk

Egga Jerri Indri Saputri (Unknown)
Ahmad Zada Hilmi Syifa (Unknown)



Article Info

Publish Date
06 Feb 2025

Abstract

Product quality is a key factor in enhancing a company's competitiveness. PT Nugraha Potong Tekuk, a producer of MPGG products, experienced a significant increase in the defect rate, reaching 11% of total production during the period from June 24 to July 16, 2024. This study aims to analyze the defect rate, identify the main causes, and provide improvement recommendations. The study follows the Six Sigma methodology, including the Define, Measure, Analyze, Improve, and Control (DMAIC) phases. Based on P-Chart analysis, the production process is within statistical control limits, but the defect rate still requires improvement. Two main types of defects were identified: unevenness and size defects, each accounting for 50% of the total defects. Fishbone diagram analysis revealed four main contributing factors: people, machines, materials, and environment. The people factor includes lack of operator skills and operator fatigue, while the machine factor covers worn-out tools and uncalibrated measuring instruments. The material factor is related to low-quality raw materials, and the environmental factor includes poor lighting and unstable work surfaces. Improvement recommendations include operator training, routine machine maintenance, quality control of raw materials, and improvement of the work environment. This study is expected to help PT Nugraha Potong Tekuk enhance product quality, reduce defect rates, and maintain competitiveness in the market.

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Journal Info

Abbrev

IJMICSE

Publisher

Subject

Computer Science & IT Engineering

Description

open research journal of the Engineering Science Clump. The fields of study in this journal include the sub-groups of Civil Engineering and Spatial Planning, Engineering, Electrical and Computer Engineering, Earth and Marine ...