IPTEK The Journal for Technology and Science
Vol 36, No 1 (2025)

Predicting Failure using Machine Learning and Statistical Based Method: a Production Machine Case Study

Latiffianti, Effi (Institut Teknologi Sepuluh Nopember)
Wiratno, Stefanus Eko (Institut Teknologi Sepuluh Nopember)
Christianta, Samuel Aditya (Institut Teknologi Sepuluh Nopember)



Article Info

Publish Date
30 Apr 2025

Abstract

This research investigates the applicability of failure detection models based on machine learning and statistical approaches to reduce unplanned downtime in a food production company. Sensor data is utilized to for identifying early failure symptoms. To capture temporal and sequential dependencies in time-series data, we employ one of potential network based method so called the Long Short Term Memory (LSTM) Autoencoder. Furthermore, we contrast the performance of the result with the traditional statistical method, the multivariate Exponentially Weighted Moving Average (EWMA). While both models successfully detected all failures, LSTM-AE demonstrated superior performance by reducing false alarms and providing true alarms with a longer time-to-failure. The findings highlight the potential of leveraging limited data for failure prediction, demonstrating the effectiveness of both models in detecting anomalies while emphasizing their role in enhancing productivity through early failure detection.

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Journal Info

Abbrev

jts

Publisher

Subject

Computer Science & IT

Description

IPTEK The Journal for Technology and Science (eISSN: 2088-2033; Print ISSN:0853-4098), is an academic journal on the issued related to natural science and technology. The journal initially published four issues every year, i.e. February, May, August, and November. From 2014, IPTEK the Journal for ...