The integration of artificial intelligence (AI) and image processing techniques has emerged as a transformative solution to address the limitations of traditional cotton fiber quality assessment methods, particularly the High-Volume Instrument (HVI) and Advanced Fiber Information System (AFIS), which require time-consuming manual labor. This comprehensive review examines the convergence of three key technological domains: image processing, AI/machine learning, and IoT/edge computing, in revolutionizing cotton fiber quality assessment. The review focuses on three primary image processing techniques—feature extraction, segmentation, and classification—that enable precise analysis of critical fiber properties including length, fineness, strength, and maturity. Advanced AI algorithms, particularly convolutional neural networks (CNNs), have demonstrated remarkable success in automating the assessment process, achieving accuracy rates of 82-98% in fiber classification tasks. The integration of Internet of Things (IoT) devices and edge computing has further enhanced the system's capabilities, enabled real-time quality assessments and reduced processing time by up to 60% compared to traditional methods. However, several significant challenges persist, including limited availability of high-quality annotated datasets, variability in image quality due to environmental factors, model generalization across different cotton varieties, and real-time processing constraints in industrial settings. The combination of image data with additional sensor inputs, such as spectral analysis and environmental monitoring, offers potential to further enhance assessment accuracy and robustness. This review emphasizes the transformative potential of AI-driven image processing systems in revolutionizing cotton fiber quality assessment, while also identifying critical areas requiring further research for successful industrial implementation. The findings suggest that continued advancements in AI algorithms, coupled with improved IoT integration and edge computing capabilities, will be crucial for developing more robust and efficient quality assessment systems in the cotton industry.
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