SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin
Vol. 19 No. 1 (2025): SINTEK JURNAL

Performance Evaluation and Optimization of Chiller Systems: A Data-Driven Approach to Enhancing Energy Efficiency

Marbun, Rupdin (Unknown)
Ardiansyah, Teddy (Unknown)
Nofirman, Nofirman (Unknown)



Article Info

Publish Date
01 Jun 2025

Abstract

Chiller systems account for a significant portion of energy consumption in industrial and commercial HVAC operations, often exceeding 50% of total power usage. However, inefficiencies such as elevated condenser pressure, inadequate heat transfer, and excessive compressor workload contribute to increased energy demand. This study presents a comprehensive performance evaluation of water-cooled centrifugal chiller systems based on 30 operational test scenarios. Key efficiency indicators—including Coefficient of Performance (COP), Specific Energy Consumption (SEC), and isentropic efficiency—were analyzed to identify performance gaps. The results revealed COP values ranging from 1.92 to 4.07, with an average between 2.8 and 3.2, indicating suboptimal performance relative to industry benchmarks (COP > 4). SEC values between 1.07 and 1.25 kW/ton further highlight opportunities for energy optimization. High condenser pressure (>7.5 barg) and negative subcooling (-4.1 K to 0 K) were identified as major contributors to inefficiency. The study emphasizes that optimizing water flow rates and maintaining proper heat exchanger conditions can significantly improve system performance. Unlike previous research relying on AI or IoT-based diagnostics, this work adopts a practical, data-driven approach, offering actionable insights for facility managers seeking to enhance energy efficiency and operational reliability.

Copyrights © 2025






Journal Info

Abbrev

sintek

Publisher

Subject

Automotive Engineering Control & Systems Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering

Description

SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin is an open access, peer-review journal which publishes original and review articles that advance the understanding of both the fundamentals of engineering science and its application to the solution of challenges and problems in mechanical engineering ...