Scientific Contributions Oil and Gas
Vol 48 No 2 (2025)

Experimental Study of Oil and Gas Pressure Vessel Welding Using The Shielded Metal Arc Welding Process

Ayende Ayende (Polytechnic of Energy and Mineral (PEM) Akamigas)
Moch. Bagus Bahtiar (Polytechnic of Energy and Mineral (PEM) Akamigas)
Haidar Kotrisna (Polytechnic of Energy and Mineral (PEM) Akamigas)
Septia Damayanti (Polytechnic of Energy and Mineral (PEM) Akamigas)
Rizky Dwi Santoso (Polytechnic of Energy and Mineral (PEM) Akamigas)
Muhammad Bagas A. P. (Polytechnic of Energy and Mineral (PEM) Akamigas)



Article Info

Publish Date
07 Aug 2025

Abstract

Oil and gas pressure vessels operating at a pressure of 100 psi or higher generally use base materials with a minimum tensile strength of 400 N/mm². The fabrication of these vessels using welding methods must ensure that the weld joint achieves a minimum tensile strength equal to or greater than 400 N/mm² while maintaining good ductility. Experimental study is conducted to evaluate the effectiveness of the Shielded Metal Arc Welding (SMAW) process in meeting these requirements. The investigation aims to determine whether the selected welding parameters could produce weld joints with the necessary tensile strength and ductility. The base metal material specification used is SA 36 with a thickness of 8 mm. The weld joint uses a single V groove type, and the filler metal specification for the SMAW process is A5.1 with an AWS E7018 classification and a wire diameter of 3.2 mm. The welding machine is set with a current range of 90 A - 170 A and a voltage range of 16 volts - 25 volts. A total of six welding specimens were prepared for mechanical testing. Acceptance criteria for the test results are based on ASME Section IX standards. The tensile test results for two weld specimens showed ultimate tensile strengths of 495.98 N/mm² and 497.41 N/mm2. The root and face bend test results showed no open defects exceeding the criteria set by the ASME IX standard. The hardness test results show relatively uniform values. The microscopy examination showed a grain profile predominantly composed of ferrite structures. Based on these results, the SMAW process, when applied with the selected parameters, proves to be a suitable method for welding oil and gas pressure vessels.

Copyrights © 2025






Journal Info

Abbrev

SCOG

Publisher

Subject

Chemical Engineering, Chemistry & Bioengineering Energy

Description

The Scientific Contributions for Oil and Gas is the official journal of the Testing Center for Oil and Gas LEMIGAS for the dissemination of information on research activities, technology engineering development and laboratory testing in the oil and gas field. Manuscripts in English are accepted from ...