Rural and remote communities often rely on diesel generators, which are costly, inefficient, and emit greenhouse gas and particulate pollutants. This study combines real-time hydrogen production via electrolytic water separation with a conventional 5,871-cc diesel backup generator to enhance combustion performance and reduce environmental impacts. A self-built electrolyzer was powered by a direct current (DC) battery and precisely controlled by an electronic control unit (ECU) to provide hydrogen output based on engine load conditions. The results of testing co-fueling improved fuel efficiency by 20-25%, with a peak 24.9% reduction in fuel consumption at 50% load. Emission measurements revealed significant reductions in black smoke, PM₂.₅, PM₁₀, and CO₂, with the maximum CO₂ reduction of 23.4 kg CO₂-e/hr. The system operates without the need for a hydrogen storage tank, thus improving safety and reliability. These findings demonstrate that this low-cost and low-emission approach represents a practical alternative for backup power in remote areas. Future work will focus on long-term stability and monitoring hydrogen flow rates for varying load conditions.
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