OPSI
Vol 18 No 2 (2025): OPSI - December 2025

From resistance to adoption: A mixed-methods framework for successful manufacturing execution system implementation in digital transformation initiatives

Sutra, Debi (Unknown)
Mansur, Agus (Unknown)



Article Info

Publish Date
30 Dec 2025

Abstract

This study develops an optimized change-management framework to mitigate Manufacturing Execution System (MES) 3.0 implementation failure by integrating quantitative and qualitative findings from the ADKAR model through a socio-technical lens. Using explanatory sequential mixed-methods design, quantitative data from 248 respondents were analyzed via multiple and moderated regression, followed by in-depth interviews with 10 key stakeholders analyzed in NVivo. The phases were triangulated using a socio-technical framework to identify systemic patterns. Quantitatively, employee resistance significantly moderated the relationship between ADKAR components and implementation failure (β = 0.657, p = 0.040), with awareness (β = −0.778, p = 0.000) and knowledge (β = −0.168, p = 0.012) showing significant negative effects. Qualitative findings revealed five major themes: multidimensional resistance (active 15%, passive 35%, concealed 20%, neutral 30%), ADKAR implementation gaps, systemic contextual factors, and mitigation strategies. Triangulation exposed hierarchical cultural barriers, digital-literacy gaps, and insufficient reinforcement mechanisms. We propose an integrated hexagonal socio-technical model with six components and 24 sub-elements: Goals (4), People (4), Infrastructure (4), Technology (4), Culture (4), and Processes (4) for sustainable MES 3.0 implementation. This study contributes empirical evidence of resistance as a moderator and provides actionable guidance for digital transformation in manufacturing organizations.

Copyrights © 2025






Journal Info

Abbrev

opsi

Publisher

Subject

Industrial & Manufacturing Engineering

Description

Jurnal OPSI adalah Jurnal Optimasi Sistem Industri yang diterbitkan oleh Jurusan Teknik Industri UPN “Veteran” Yogyakarta sebagai wahana publikasi hasil karya ilmiah, penelitian rekayasa teknologi di bidang Teknik Industri, Sistem Industri, Manajemen Industri dan Teknologi ...