Journal Mechanical Engineering
Vol. 3 No. 3 (2025): DESEMBER

Studi Sifat Mekanis Baja Karbon Rendah Akibat Perbedaan Holding Time dalam Proses Pack Carburizing Menggunakan Katalis Cangkang Kerang

Edison Effendy (Jurusan Teknik Mesin Politeknik Negeri Ambon)
Marselino Matahelumual (Jurusan Teknik Mesin Politeknik Negeri Ambon)



Article Info

Publish Date
12 Dec 2025

Abstract

This research aims to evaluate the surface hardness improvement of S-35C steel through the pack carburizing process using an eco-friendly catalyst alternative. The use of conventional, toxic Barium Carbonate (BaCO3) is replaced with a bio-energizer derived from marine shell waste, which is rich in natural Calcium Carbonate (CaCO3). The research method utilized was experimental, where steel specimens were completely buried in a media mixture of 60% nani wood charcoal and 40% shell powder. The heating process was conducted at a target temperature of 900°C with holding time variations of 15, 30, and 45 minutes, followed by rapid quenching in SAE 20-50 oil. Hardness testing was performed using a Rockwell (HRC) scale machine. The results indicate that the use of the seashell biocatalyst effectively increased the surface hardness value of the steel. There is a directly proportional relationship between the holding time duration and the hardness improvement. The most optimal hardness value was achieved at a holding time of 45 minutes, showing a net increase of +20.38 units (21.60%) from an initial average of 94.33 units to 114.71 units. A physical deceleration phenomenon in the carbon diffusion rate was also observed as the holding time increased, which strongly aligns with Fick's Second Law of Diffusion. Keyword : pack carburizing, shell waste, hardness, holding time

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