International Journal of Mechanical Engineering Technologies and Applications (MECHTA)
Vol. 7 No. 1 (2026): January - June

THE ROLE OF SHELL MOLD THICKNESS IN CONTROLLING SHRINKAGE POROSITY OF CAST AUTOMOTIVE PARTS

Khoiruddin, Sukhoiri (Unknown)
Darmadi, Djarot B. (Unknown)
Wu, Ssu-Han (Unknown)



Article Info

Publish Date
13 Mar 2026

Abstract

This study investigates the effect of shell mold thickness on shrinkage porosity observed through numerical simulation using a computer-aided engineering (CAE) approach and testing of mechanical, thermal, and physical properties of shell molds. This study investigated the thermal properties of different shell mold layer thicknesses. The results showed that the modulus of rupture (MOR) had a value of 6.66 MPa, the permeability was in the range of 1.8x10-¹² m² to 6.6x10-¹² m², and the heat transfer coefficient (HTC) had a value in the range of 900 W/m²-K to 660 W/m²-K. The CAE simulation shows that the initial coating thickness will cause problems in the thick corner area for automotive parts. To reduce the hot spot area is to increase the thickness of the mold shell to reduce the percentage of hot spots, which can reduce the possibility of shrinkage formation by 34%; that which occurs at a mold shell thickness of 6.5 layers can be reduced by about 24% compared to a shell thickness of 4.5 layers. In this study, the best solution to increase the productivity of investment casting is the selection of mold thickness, and therefore, objects that have high dimensions and accuracy must be correct in determining the use of shell mold thickness because different objects will certainly affect the defects that occur.

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Journal Info

Abbrev

mechta

Publisher

Subject

Automotive Engineering Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering

Description

International Journal of Mechanical Engineering Technologies and Applications (MECHTA) is published by Mechanical Engineering Department, Engineering Faculty, Brawijaya University, Malang, East Java, Indonesia. MECHTA is an open-access peer-reviewed journal that mediates the dissemination of ...