Academia Open
Vol. 10 No. 2 (2025): December

Application of Total Productive Maintenance in Heavy Equipment Maintenance Information Systems: Penerapan Total Productive Maintenance pada Sistem Informasi Pemeliharaan Alat Berat

Diva Aulia (Sistem Informasi, Fakultas Sains dan Teknologi, Universitas Islam Negeri Sumatera Utara)
Raissa Amanda Putri (Sistem Informasi, Fakultas Sains dan Teknologi, Universitas Islam Negeri Sumatera Utara)



Article Info

Publish Date
08 Aug 2025

Abstract

General Background: In the era of digital transformation, efficient industrial asset maintenance is critical to meeting global competitiveness demands. Specific Background: Heavy equipment in sectors like construction, plantations, and agriculture requires significant investment and continuous maintenance, yet many companies still rely on manual, unscheduled, and reactive practices. Knowledge Gap: Limited research addresses the direct integration of Total Productive Maintenance (TPM) with real-time, data-driven maintenance information systems tailored for heavy equipment operations. Aims: This study aims to develop and implement an integrated TPM-based heavy equipment maintenance information system to improve productivity, reduce downtime, and enhance decision-making. Results: Using the Overall Equipment Effectiveness (OEE) method, the system identified performance gaps, with the highest OEE at 97% (Truck) and the lowest at 14% (Roller), enabling targeted maintenance actions. The integration reduced downtime, optimized resource use, and provided predictive insights. Novelty: Unlike prior studies focusing solely on TPM theory or measurement, this work delivers a practical, field-ready, IT-enabled solution directly integrated into daily heavy equipment operations. Implications: The approach offers a scalable model for other industries, supporting sustainable asset management through predictive, data-driven maintenance strategies.Highlight : Integrating TPM with information systems reduces downtime and improves performance. OEE is used to measure the availability, performance, and quality of heavy equipment. The system facilitates real-time monitoring and maintenance decision-making. Keywords :Heavy Equipment, Efficiency, Maintenance, Productivity, Total Productive Maintenance

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Journal Info

Abbrev

acopen

Publisher

Subject

Medicine & Pharmacology Public Health

Description

Academia Open is published by Universitas Muhammadiyah Sidoarjo published 2 (two) issues per year (June and December). This journal provides immediate open access to its content on the principle that making research freely available to the public supports a greater global exchange of knowledge. This ...