International Journal of Mechanical, Industrial and Control Systems Engineering
Vol. 2 No. 2 (2025): June :IJMICSE: International Journal of Mechanical, Industrial and Control Syst

Integrated Digital Twin and Physics Informed Machine Learning Model for Real Time Performance Prediction of Industrial Mechanical Systems

Irlon Irlon (Unknown)
Siti Shofiah (Unknown)
Helmi Wibowo (Unknown)
Erick Fernando (Unknown)
Genrawan Hoendarto (Unknown)
Mursalim Mursalim (Unknown)



Article Info

Publish Date
30 Jun 2025

Abstract

Background: The rapid advancement of digital technologies in the Industry 4.0 era has transformed industrial mechanical systems into highly interconnected and data driven environments through the integration of sensors, the Internet of Things (IoT), data analytics, and cyber physical systems. This increasing complexity requires more adaptive and accurate monitoring and prediction methods than conventional simulation approaches, which often face limitations in capturing real time dynamic system behavior. Objective: This study aims to develop a predictive performance model for industrial mechanical systems by integrating Digital Twin technology with Physics Informed Machine Learning in order to improve monitoring accuracy and support predictive maintenance strategies. Methods: This research adopts a data driven modeling and simulation approach by developing a digital representation of an industrial mechanical system that is connected to real time sensor data. The prediction model is constructed using a Physics Informed Neural Network (PINN), which integrates operational data with physical principles governing system dynamics. The research process includes the development of a Digital Twin model, integration of sensor data, training of the PINN model, model validation using experimental data, and evaluation of prediction performance using statistical metrics. Results: The results indicate that the integration of Digital Twin technology and PINN significantly improves the prediction accuracy of industrial mechanical system performance compared with conventional simulation methods and purely data driven machine learning models. The proposed model is capable of representing system dynamics more consistently, accurately following sensor data patterns, and providing strong potential for supporting machine condition monitoring and predictive maintenance strategies in modern industrial environments.

Copyrights © 2025






Journal Info

Abbrev

IJMICSE

Publisher

Subject

Computer Science & IT Engineering

Description

open research journal of the Engineering Science Clump. The fields of study in this journal include the sub-groups of Civil Engineering and Spatial Planning, Engineering, Electrical and Computer Engineering, Earth and Marine ...