Automotive Innovations Journal
Vol. 2 No. 1 (2026): September (Article In Press)

Pembuatan Kontur Permukaan Piston Diameter 50 mm, Tinggi 15 mm AA 2618 Kapasitas 2 Buah/Jam

Ata Syifa’ Nugraha (Unknown)
Syamsul Hadi (Unknown)
Miftah Hijriawan (Unknown)
Feri Hidayatulloh (Unknown)
Syafria Wildan Hadi (Unknown)



Article Info

Publish Date
22 May 2026

Abstract

Lack of turbulence in mixing between air and fuel in the combustion chamber cylinder of a 100 cm3 4 stroke Otto engine is a problem faced. The purpose of making is to obtain a piston surface contour that produces optimal turbulence in mixing between air and fuel in the combustion chamber cylinder. The manufacturing method includes: piston surface contour design, experiments with several contour shapes on the impact of turbulence (trial and error) and data analysis, selection of piston material from AA2618 with a diameter of 50 mm and a height of 15 mm, comparison of power results from the results of various contour shapes from previous research, making a wavy contour from the inlet valve direction to the exhaust valve facing the hill height of 0.2 mm and a valley depth of 0.2 mm using CNC milling machining with a distance between hills of 3.5 mm, combustion trials in the cylinder with a comparison of power results between with and without a piston surface contour. The manufacturing results are in the form of a piston made of AA2618 material with a wavy contour surface measuring 0.2 m high and 0.2 mm valley from the inlet valve to the exhaust valve with a production cost of Rp. 100.000/unit, a production process duration of 30 minutes/unit which implies that the power of a 100 cm3 motor can increase by around 12%.

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Journal Info

Abbrev

aij

Publisher

Subject

Automotive Engineering Computer Science & IT Control & Systems Engineering Electrical & Electronics Engineering Engineering

Description

Automotive Innovations Journal adalah platform multidisiplin yang didedikasikan untuk memajukan pengetahuan dan mendorong inovasi di sektor otomotif. Jurnal ini mengundang peneliti, profesional industri, dan pembuat kebijakan untuk berkontribusi dengan ide, temuan, dan wawasan mereka mengenai ...