Sinergi
Vol. 30 No. 1 (2026)

The effect of different levels of cleanness of the pre-coat surface on adhesion and corrosion performance of A36 steel with epoxy coating

Teguh Dwi Widodo (Department of Mechanical Engineering, Faculty of Engineering, Universitas Brawijaya)
Putu Hadi Setyarini (Department of Mechanical Engineering, Faculty of Engineering, Universitas Brawijaya)
Sugiarto Sugiarto (Department of Mechanical Engineering, Faculty of Engineering, Universitas Brawijaya)
Rudianto Raharjo (Department of Mechanical Engineering, Faculty of Engineering, Universitas Brawijaya)
Redi Bintarto (Department of Mechanical Engineering, Faculty of Engineering, Universitas Brawijaya)
Djarot Bangun Darmadi (Department of Mechanical Engineering, Faculty of Engineering, Universitas Brawijaya)
Sagita Sagita (Department of Mechanical Engineering, Faculty of Engineering, Universitas Brawijaya)



Article Info

Publish Date
12 Jan 2026

Abstract

Adhesion and corrosion protection are the main properties of epoxy coatings, especially when applied to materials exposed to harsh environments, such as chloride-containing water. However, the adhesion and corrosion protection of coatings are affected by surface preparation, especially the cleanliness of the substrate surface prior to coating application. Choosing the proper surface preparation can optimize the coating's capabilities. This research aims to evaluate the Effect of blasting process cleanliness on coating performance on the steel surface. The novel approach is to correlate NACE surface cleanliness standards with coating performance. In this study, A36 steel is used. The cleaning procedure uses an air-blasting process with an 8-bar nozzle pressure and at least 5 minutes of spraying time to meet the desired National Association of Corrosion Engineers (NACE) standard. The abrasive utilizing garnet with a mesh of 30-40. Meanwhile, coating is performed at room temperature using the airless spray method with a 90° angle, a distance of 25 cm from the substrate and the nozzle, and a nozzle speed of 300 mm/s. The gap in the coating process between the first and second layers is 24 hours. The results showed that surface preparation influenced the coating's pullout strength and corrosion performance. The pullout strength test demonstrated that NACE 2 provided the highest pullout strength. Likewise, corrosion rate testing showed that surface preparation affects the corrosion rate, with NACE 1 providing the lowest corrosion rate (the best corrosion protection). 

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Journal Info

Abbrev

sinergi

Publisher

Subject

Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Electrical & Electronics Engineering Engineering Industrial & Manufacturing Engineering

Description

SINERGI is a peer-reviewed international journal published three times a year in February, June, and October. The journal is published by Faculty of Engineering, Universitas Mercu Buana. Each publication contains articles comprising high quality theoretical and empirical original research papers, ...