Jurnal Teknik Industri Terintegrasi (JUTIN)
Vol. 9 No. 3 (2026): July

Analisis Efisiensi Proses dan Pengendalian Waste Material Menggunakan Pendekatan Lean Manufacturing pada PT XYZ

Harun Arrasid (Universitas Pelita Bangsa)
Muhamad Afiffurohman (Universitas Pelita Bangsa)
Marjuni Marjuni (Universitas Pelita Bangsa)



Article Info

Publish Date
04 Jul 2026

Abstract

Increasing industrial competition and rising raw material costs are compelling companies to improve production process efficiency by reducing material waste. This study aims to analyze the impact of using an automatic crusher on production process efficiency compared to manual methods, as well as to examine its application within the Lean Manufacturing framework. The research results indicate that crusher automation increases processing capacity from 60–80 kg/hour to 800–1,800 kg/hour and boosts recycled material output from 900–1,500 kg/day to 1,800–2,800 kg/day. The implementation of this technology successfully reduced unmanaged material waste to 5–10 kg/day, trimmed labor requirements from 5 to 4 operators, and eliminated non-value-added activities (waiting and overprocessing). Although there is a trade-off in the form of increased operational electricity costs, the overall improvement in productivity has a significant positive impact on production system efficiency and supports the pillars of Lean Manufacturing through the elimination of waste.

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Journal Info

Abbrev

jutin

Publisher

Subject

Decision Sciences, Operations Research & Management Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering

Description

Jurnal Teknik Industri Terintegrasi merupakan jurnal yang dikelola oleh Program Studi Teknik Industri Fakultas Sains dan Teknologi Universitas Pahlawan Tuanku Tambusai yang menjebatani para peneliti untuk mempublikasikan hasil penelitian di bidang ilmu teknik dan teknik industri mencakup proses ...