International Journal Science and Technology (IJST)
Vol. 5 No. 2 (2026): July: International Journal Science and Technology

Integrated Technical, Thermal, and Techno-Economic Assessment of Hot-Oil and Electric Heating Systems for 15–22 MT Asphalt Storage Tanks

Arifuddin Arifuddin (Gunadarma University)
Elbi Wiseno (Gunadarma University)



Article Info

Publish Date
25 Jul 2026

Abstract

The selection of an appropriate heating system for asphalt storage tanks plays a critical role in determining operational efficiency, maintenance requirements, energy consumption, and long-term investment performance in asphalt production facilities. Conventional hot-oil heating systems have been widely implemented because of their ability to provide uniform heat distribution; however, they require complex auxiliary equipment, continuous fuel consumption, and intensive maintenance. Consequently, evaluating alternative heating technologies has become increasingly important for improving industrial efficiency and reducing operating costs. Objective: This study aims to compare the technical design, thermal performance, and economic performance of hot-oil and electric heating systems for asphalt storage tanks with capacities ranging from 15 to 22 MT in order to identify the most suitable engineering solution for medium-capacity applications. Methodology: This research employed a quantitative comparative engineering approach using validated secondary engineering data, industrial equipment specifications, and operating-cost assumptions. The analysis included comparisons of technical design characteristics, initial investment, annual operating costs, payback period, ten-year life-cycle cost, and thermal-performance indicators under identical operating conditions. Findings: The results indicate that the electric-heating system provides a simpler engineering configuration, shorter installation time, lower maintenance requirements, and higher temperature-control accuracy than the hot-oil system. Economically, the electric-heating system reduces annual operating costs by approximately IDR 661.34 million, achieves a simple payback period of approximately 0.38 years (4.5 months), and lowers the ten-year life-cycle cost by approximately IDR 6.86 billion. Furthermore, the electric-heating system maintains nearly 100% point-of-use thermal efficiency, whereas the efficiency of the hot-oil system decreases over time because of combustion losses and equipment ageing. Implications: The findings provide practical engineering guidance for selecting heating systems in asphalt storage facilities by demonstrating that electric heating can improve operational efficiency while reducing long-term investment and maintenance costs. The results may also support engineering decision-making related to industrial process electrification. Originality: The originality of this study lies in the integration of technical design comparison, thermal-performance evaluation, and comprehensive techno-economic analysis into a unified engineering assessment framework for medium-capacity asphalt storage tanks. This integrated approach provides a practical reference for engineers and decision-makers considering the modernization of industrial asphalt-heating systems.  

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Journal Info

Abbrev

IJST

Publisher

Subject

Computer Science & IT Control & Systems Engineering Electrical & Electronics Engineering

Description

International Journal Science and Technology (IJST) is a scientific journal that presents original articles about research knowledge and information or the latest research and development applications in the field of technology. The scope of the IJST Journal covers the fields of Informatics, ...