Open Science and Technology
Vol. 6 No. 1 (2026): Open Science and Technology

Hole Saw-based Pipe Notcher Design: A Cost-effective Manufacturing Solution for 1–3 inch Diameter Pipe

Suraya Suraya (Department of Manufacturing Technology, Politeknik Tunas Garuda, Indonesia)
Frid Forghanjaya (Department of Manufacturing Technology, Politeknik Tunas Garuda, Indonesia)
Devi Rahmadhani (Department of Manufacturing Technology, Politeknik Tunas Garuda, Indonesia)
Hanifan Fachturrahman (Department of Manufacturing Technology, Politeknik Tunas Garuda, Indonesia)
Agus Setiawan (Department of Manufacturing Technology, Politeknik Tunas Garuda, Indonesia)



Article Info

Publish Date
06 Jul 2026

Abstract

Background: The development of the manufacturing industry demands increased efficiency and precision in pipe joining, a crucial process in machine construction. However, a major obstacle in the field is the manual pipe notching process, which is time-consuming and highly dependent on the operator's skill level, often resulting in imprecise cuts. This inconsistent notching directly complicates the pipe joining process by welding.Aims: This research aims to design and produce a portable pipe notcher tool based on a hand drill machine for pipes with a diameter of 1–3 inches to improve the quality of perpendicular pipe joints during welding.Methods: The research method uses a systematic approach which includes needs identification, 3D design planning, manufacturing, and experimental testing.Result: The design resulted in a tool with dimensions of 980x540x385 mm with smoother and more precise cutting results compared to manual methods. Tests showed significant cutting time efficiencies: Ø1 inch pipe was reduced from 205 to 53 seconds, Ø2 inch from 286 to 75 seconds, and Ø3 inch from 484 to 99 seconds.Conclusion: This pipe notcher tool design has been proven to increase productivity and produce precise cuts, providing an affordable, appropriate technology contribution to the small-scale manufacturing industry.

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Journal Info

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journal

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Subject

Agriculture, Biological Sciences & Forestry Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Environmental Science Mechanical Engineering

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Open Science and Technology diterbitkan oleh Research and Social Study Institute sebagai sarana untuk mempublikasikan hasil penelitian, artikel review dari peneliti-peneliti dibidang Ilmu alam, Ilmu pertanian, ilmu Kehutanan, Ilmu Keteknikan, Teknologi, dan Aplikasinya. Jurnal ini terbit dua kali ...