Jurnal Teknik Mesin
Vol 2 No 2 (2026)

Evaluasi Overhaul terhadap Efisiensi Boiler Unit 1 PLTU Banjarsari

Eri Prabowo (Institut Teknologi Perusahaan Listrik Negara (ITPLN))
Trassanda Scudetto Widestomo Putra (Institut Teknologi Perusahaan Listrik Negara (ITPLN))
Alif Adiyanto (Institut Teknologi Perusahaan Listrik Negara (ITPLN))



Article Info

Publish Date
01 Aug 2026

Abstract

The boiler is a major component in a steam power plant because it converts feedwater into high-pressure and high-temperature steam for turbine operation. Boiler efficiency decreases when heat-transfer surfaces are dirty, combustion support equipment is not optimal, or operating instruments are inaccurate. This article evaluates the effect of overhaul on Boiler Unit 1 at PLTU Banjarsari using performance-test data at 125 MW. Two calculation approaches are used: the direct method and the indirect or heat-loss method. The direct-method efficiency increased from 67.65% before overhaul to 70.05% after overhaul, indicating a 2.40 percentage-point improvement. The indirect-method efficiency increased from 83.55% to 87.21%, indicating a 3.66 percentage-point improvement. The most relevant technical improvements were cleaning of boiler tubes, repair of a leaking superheater drain pipe, and calibration of the feedwater flow meter. The dry flue-gas loss decreased from 5.034% to 2.765%, while specific coal consumption decreased from 0.611 kg/kWh to 0.590 kg/kWh. These results show that overhaul improves heat utilization and supports more economical boiler operation.

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Journal Info

Abbrev

jtm

Publisher

Subject

Control & Systems Engineering Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering

Description

JTM : JURNAL TEKN IK MESIN di https://jurnal.politap.ac.id/index.php/jtm merupakan jurnal blind peer-review yang didedikasikan untuk publikasi hasil penelitian berkualitas di bidang Teknik Mesin dan Inovasi Teknologi . Artikel yang dimuat di Jurnal Jurnal Teknik Mesin meliputi hasil penelitian ...