Journal of Industrial Engineering and Halal Industries
Vol. 7 No. 1 (2026): Journal of Industrial Engineering and Halal Industries (JIEHIS)

The Quality Control Analysis of Hard Solder Assembly (HSA) of Key Flutes Using the Six Sigma DMAIC Method (Case Study: PT. Yamaha Musical Products Indonesia)

Khoirul Iqbal (Sunan Kalijaga State Islamic University Yogyakarta)
Trio Yonathan Teja Kusuma Yonathan (Unknown)



Article Info

Publish Date
30 Jun 2026

Abstract

Quality control is a critical aspect of manufacturing industries to ensure product consistency and minimize defect, and propose quality improvement actions using rates. PT. Yamaha Musical Products Indonesia a manufacturer of wind musical instruments, still encounters quality issues in the Hard Soldering Assembly (HSA) Key-Flute product that affect production efficiency. This study aims to identify dominant defect types, evaluate process performancethe Six Sigma DMAIC (Define, Measure, Analyze, Improve, and Control) approach. The study utilizes production and defect data collected during June 2025. The measurement stage shows an average Defect Per Million Opportunities (DPMO) value of 2,738.42 with a Sigma Level of 4.29, indicating that the process performance is not yet optimal. Pareto analysis reveals that the Ro Tare defect contributes more than 80% of total defects. Root cause analysis using a fishbone diagram identifies human, machine, method, and material factors as the main causes. Proposed improvements include operator retraining, work standardization, machine maintenance, material quality control, and manpower optimization to enhance process stability

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Journal Info

Abbrev

JIEHIS

Publisher

Subject

Religion Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering

Description

JIEHIS aims to improve the academic atmosphere in the publication of scientific papers in industrial engineering and halal issues in the industrial world. This journal is open for publics, researchers, students, lecturers and academics staffs from all countries. We cover wide range areas within ...