Bulletin of Engineering Science, Technology and Industry
Vol. 4 No. 3 (2026): September - ON PROGESS

TKDN SELF-ASSESSMENT OF REVERSE-ENGINEERED COAL PIPE FABRICATION AT PLN PUSHARLIS: A CASE STUDY

Elviena Farizka (Institut Teknologi PLN)
Muhamad Habibi (Institut Teknologi PLN)
Heryanto (Institut Teknologi PLN)



Article Info

Publish Date
17 Aug 2026

Abstract

Dependence on imported spare parts in coal-fired power plants increases procurement cost and delivery time, while critical components such as the Coal Pipe are exposed to abrasive wear and elevated operating temperatures. This study evaluates the Domestic Component Level (Tingkat Komponen Dalam Negeri/TKDN) of an SS400 Coal Pipe fabricated by PLN Pusharlis through reverse engineering. A case-study self-assessment was conducted by integrating engineering documents, manufacturing flow, shop drawings, bill of materials, procurement realization, labor, and factory-overhead data with the cost-classification approach required by Indonesian Ministry of Industry Regulation No. 16/M-IND/PER/2/2011. The fabrication approach references ASTM G65 for abrasion-related material considerations and ASME Section IX for welding qualification. The detailed production-cost structure totals IDR 39,571,487.44, consisting of IDR 24,551,412.26 domestic components and IDR 15,020,075.18 foreign components, resulting in a TKDN value of 62.04%. The foreign share is concentrated mainly in primary raw materials, whereas direct labor, indirect labor, and most overhead are domestically sourced. The case demonstrates that reverse engineering can support import substitution while providing an auditable basis for domestic-content accountability

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Journal Info

Abbrev

go

Publisher

Subject

Civil Engineering, Building, Construction & Architecture Computer Science & IT Electrical & Electronics Engineering Engineering

Description

Bulletin of Engineering Science, Technology and Industry | ISSN: 3025-5821 is a peer-reviewed journal that publishes popular articles in the fields of Engineering, Technology and Industrial Science. This journal is published 4 times a year, namely in March, June, September and December. We invite ...