Cipasung Techno Pesantren: Scientific Journal
Vol 20 No 02 (2026): Cipasung Techno Pesantren: Scientific Journal

Analisis Perencanaan Kapasitas Produksi dan Estimasi Kebutuhan Jam Kerja pada UMKM Konfeksi Menggunakan Pendekatan Rough Cut Capacity Planning (RCCP)

Ernawati (Sekolah Tinggi Teknologi Cipasung)



Article Info

Publish Date
30 Aug 2026

Abstract

Mukena garment SMEs in Sukarame District face significant challenges in meeting extreme seasonal demand fluctuations, particularly ahead of Ramadan and Zulhijah, due to limited production capacity and labor allocation. This study aims to integrate demand forecasting analysis, labor hour estimation, and line capacity planning using the Rough Cut Capacity Planning (RCCP) approach. The research focuses on the Make to Order (MTO) production system across four SMEs: Awalialdi Collection, Allice Collection, Azam Muslim, and Hyper Fashion. Historical demand data over 22 periods (Muharam 1445 H – Syawal 1446 H) were tested using MA2, MA3, and Linear Trend Line methods. Evaluation metrics show that the Linear Trend Line method provides the highest accuracy with the lowest error rates across all SMEs. Based on the RCCP analysis, a significant capacity imbalance was identified, positioning the sewing station as the primary bottleneck due to its extensive processing time (55–63 minutes/unit). Three out of four SMEs consistently experienced a sewing capacity deficit: Awalialdi Collection (±940 hours/month), Hyper Fashion (±136.13 hours/month), and Azam Muslim (±104.75 hours/month), while Allice Collection maintained a balanced line. As a tactical solution, capacity fulfillment can be achieved either through workforce addition (5 operators for Awalialdi; 1 operator each for Azam Muslim and Hyper Fashion) or monthly overtime allocation (94 hours for Awalialdi; 131.61 hours for Azam Muslim; 19.47 hours for Hyper Fashion). This study offers strategic operational recommendations to enhance the efficiency and competitiveness of similar SMEs.

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Journal Info

Abbrev

CTP

Publisher

Subject

Computer Science & IT Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology

Description

Cipasung Techno Pesantren (CTP) which is published biannually is a scientific journal that contains scientific articles from community services, original research, and literature review in the fields of engineering, science, and technology, especially in the following area: Industrial Engineering ...