<![CDATA[The chemical industry is under increasing pressure to decarbonize in response to global climate commitments and sustainability expectations. This study investigates the carbon reduction potential of electrification and solvent recovery within a Process Intensification (PI) framework, using a scenario-based analysis to model varying electricity emission factors and recovery efficiencies. The methodology combines Life Cycle Assessment (LCA), Techno-Economic Assessment (TEA), and Technology Readiness Level (TRL) evaluation to assess environmental performance and implementation feasibility. Results indicate that emission reductions are highly sensitive to electricity source, with low-carbon grids offering the greatest benefit. Electrification of thermal processes, when powered by renewable energy, significantly cuts greenhouse gas emissions, while solvent recovery contributes to waste minimization and material efficiency. Combined, these strategies produce synergistic effects, amplifying both environmental and economic benefits. However, diminishing returns in solvent recovery efficiency and high initial capital costs present challenges to widespread adoption. TRL assessments suggest that many technologies are near commercialization, though integration hurdles persist. The findings highlight the importance of policy incentives, regulatory frameworks, and stakeholder engagement in enabling PI adoption. This integrated approach offers a pathway for sustainable transformation in chemical manufacturing, aligning emission reductions with long-term economic viability.]]>
Copyrights © 2025
