Journal of Robotics, Automation, and Electronics Engineering
Vol. 3 No. 1 (2025): March 2025

Design and Performance Evaluation of a Programmable Logic Controller-Based Water Treatment Automation System

Muhammad David Adha Wardana (Universitas Negeri Yogyakarta)
Rohjai Badarudin (Universitas Negeri Yogyakarta)



Article Info

Publish Date
31 Aug 2026

Abstract

Small-scale water-treatment units often rely on manually sequenced pumps, mixers, and chemical dosing, which can cause inconsistent operation and limited process visibility. This study develops and evaluates a laboratory-scale automation system based on an Omron CP1H-XA40DR-A programmable logic controller (PLC) integrated with a Wonderware InTouch supervisory control and data acquisition (SCADA) interface. The main contribution is a low-complexity PLC-SCADA architecture that combines one-button sequential operation with quantitative evaluation of functional logic, HMI response, batch-volume repeatability, and chlorine-dose screening. The system was developed through requirement analysis, electrical and mechanical design, ladder-program implementation, SCADA visualization, fabrication, and experimental testing. Functional testing covered six command-state combinations, HMI response time was measured for seven components, and ten filling cycles were analyzed for water-height and volume consistency. Calcium hypochlorite was screened at calculated masses of 4.44 mg and 13.33 mg for 2 L batches. All six control-state tests were successful. Mean HMI response time was 0.543 ± 0.282 s (0.2-1.0 s). Mean water height and volume were 10.72 ± 0.13 cm and 2.236 ± 0.027 L, with coefficients of variation of 1.23% and 1.22%. At 4.44 mg, all ten samples were reported colorless and without detectable odor or taste; at 13.33 mg, slight chlorine odor and slight bitter taste were each reported in five samples. The prototype demonstrates reliable sequential control and repeatable laboratory-scale filling; however, the water-quality results are only organoleptic screening because residual chlorine, turbidity, pH, and microbiological safety were not measured.

Copyrights © 2025






Journal Info

Abbrev

jraee

Publisher

Subject

Electrical & Electronics Engineering Engineering

Description

Focus and Scope Subject areas suitable for publication in the Journal of Robotics, Automation, and Electronics Engineering (JRAEE) covering various fields related to, 1. Robotics: - Robot design, kinematics, and dynamics - Motion planning and control of robots - Soft robotics and flexible mechanisms ...