This paper presents a hybrid machine learning framework that addresses scalability and accuracy challenges in retail inventory management by integrating real-time demand forecasting with anomaly detection, evaluated using Walmart's historical sales data. Traditional approaches face a trade-off: maintaining individual models for each product category is computationally prohibitive, while generalized models often underperform for dissimilar items, resulting in stockouts or overstocking. To address this, we propose a department-level aggregation strategy that balances specificity and generalization, combined with a hybrid methodology: ARIMA for linear trend and seasonality modeling, cubic spline interpolation to capture nonlinear residual patterns, and neural networks for complex interactions. The framework dynamically adjusts predictions using real-time sales streams and applies residual-based anomaly detection with threshold triggers to identify sudden demand spikes or supply disruptions. Experiments on a filtered Walmart dataset (removing returns, canceled orders, and items with 30 days of historical data; 18 months, 15 departments, aggregated from 100,000+ SKUs) indicate an 18% reduction in mean absolute error (MAE) compared to exponential smoothing baselines (MAE: 235.1 ± 32.8 vs. 310.4 ± 28.5), while spline-enhanced neural networks achieve a 24% improvement over standalone ARIMA (MAE: 235.1 vs. 310.4; p 0.01). The anomaly detection module identifies 92% of simulated irregularities with a 7% false-positive rate and F1-score of 0.89. The proposed framework provides three principal advantages: (1) scalable department-level modeling without per-product customization, reducing training time from 2 hours per product to 12 minutes per department (90% improvement); (2) real-time adaptability to fluctuating demand through 6-hour incremental LSTM updates; and (3) cost-efficient inventory optimization through integrated anomaly alerts, validated in a 6-month pilot across 50 Walmart stores showing 19% stockout reduction and 14% overstocking reduction. This work offers a practical blueprint for retailers to enhance forecasting precision, mitigate supply chain risks, and reduce operational costs in volatile markets.
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