PROtek : Jurnal Ilmiah Teknik Elektro
Vol 13 No 3 (2026): Protek : Jurnal Ilmiah Teknik Elektro

Rule-Based Pump Health Monitoring with Human-in-the-Loop Decision Gating

Multika Untung Bahagiya (Universitas Teknologi Ronggolawe)
Bagus Tri Kuncoro (Universitas Negeri Jakarta)
Indra Mukti Purboyo (Universitas Teknologi Ronggolawe)



Article Info

Publish Date
25 Sep 2026

Abstract

This study proposes a rule-based Human-in-the-Loop (HITL) framework specifically designed for sensor-limited environments. The system integrates two data sources: a Numeric Health Score (NHS) calculated from five operating parameters, an Ordinal Utility Model (OUM) that quantifies qualitative assessments of field operators from routine inspection records. Both scores are fused through linear fusion with parameter α = 0.65 to produce a Health Index (HI) which is then classified into four Final Health Class (FHC) categories: HEALTHY (HI ≥ 75), WATCH (55 ≤ HI < 75), DEGRADED (35 ≤ HI < 55), and CRITICAL (HI < 35). Model uncertainty was validated through two Monte Carlo experiments (N = 10,000 iterations) using Dirichlet perturbation on AHP weights and Uniform perturbation on alpha fusion parameters, both yielding a Spearman rank correlation of ρ = 0.985. HI estimation uncertainty was quantified through bootstrap resampling (N = 10,000 per pump) resulting in a 95% Confidence Interval per pump. A three-signal based HITL gating mechanism (Confidence Level from bootstrap, Classification Stability Rate from Monte Carlo, and boundary proximity) automatically identifies pumps requiring further verification or review before FHC is assigned. The application of operational data on 16 pumps at TBBM (for 30 days or one month) resulted in: 11 HEALTHY pumps (68.75%), 4 WATCH pumps (25.0%), and 1 DEGRADED pump (6.25%), with 2 pumps requiring HITL review and 1 pump experiencing class downgrade through the HITL_DOWNGRADED path. This approach offers a condition-based maintenance solution that is auditable, reproducible, ready to be adopted in industrial facilities towards maintenance-digitization.

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Journal Info

Abbrev

protk

Publisher

Subject

Computer Science & IT Control & Systems Engineering Electrical & Electronics Engineering Energy

Description

PROtek adalah jurnal ilmiah teknik elektro yang pertama kali dipublikasikan pada September 2013. Jurnal PROtek berada di bawah asuhan Program Studi Teknik Elektro Fakultas Teknik Universitas Khairun, yang merupakan wadah ilmiah untuk menyebarluaskan hasil-hasil penelitian dan kajian analisis yang ...