The Eastasouth Journal of Information System and Computer Science
Vol. 3 No. 03 (2026): The Eastasouth Journal of Information System and Computer Science (ESISCS)

Autonomous Thermo-Mechanical Co-Design of Embedded Liquid-Cooling Structures for High-Power Mobility Platforms: A Systematic Review

Rupesh Rameshrao Dhore (Senior Design Release Engineer, Solize USA Corporation, Canton, MI, USA)



Article Info

Publish Date
30 Apr 2026

Abstract

For electric traction inverters and onboard electronics that adopt wide-bandgap switches, bus bars and capacitors to increasingly shrink packages, embedded liquid-cooling structures are a key enabler for power density. Based on 20 peer-reviewed papers published from 2005 to 2025, this systematic review aims to explore the merging of autonomous, optimization-based design approaches with thermo-mechanical requirements for these structures. The corpus was coded on the basis of considering the following aspects: physics fidelity, design representation, optimization algorithm, validation route and application context. Combined with adjoint sensitivity analysis, pseudo-three-dimensional reduced-order models and extensions to the adjoint model for transient and turbulent flow, the density-based topology optimization with Brinkman penalization will emerge as the predominant autonomous design engine. Results indicate that the optimised fin array reduced pressure loss by almost 53.6% compared with circular fins, the pseudo-three dimensional heat sink lowered the thermal resistance by up to 13.6% compared with optimised size parallel fin, the transient design reduced the pumping power by 66.7% and the hybrid topology-microchannel cold plate reduced the peak chip temperature by 4.28K with a pressure drop of 319.42Pa. Traditional cooling technology uses 14% to 33% of the traction-inverter volume, making it evident that the value of compact, co-designed structures is high. There are still some structural compliance, thermal-cycling fatigue, manufacturability in optimization loops and limitation in treatment. A co-design framework with closed loop coupling is proposed to guide future development: mission profiles, reduced order solvers, adjoint updates and experimental verification.

Copyrights © 2026






Journal Info

Abbrev

esiscs

Publisher

Subject

Computer Science & IT

Description

ESISCS - The Eastasouth Journal of Information System and Computer Science is a peer-reviewed journal and open access three times a year (April, August, December) published by Eastasouth Institute. ESISCS aims to publish articles in the field of Enterprise systems and applications, Database ...