Journal of Computer Engineering: Progress, Application and Technology
Vol 5 No 02 (2026): November 2026

Hybrid ML-Weibull Predictive Maintenance System for Dynamic Tire Remaining Useful Life Estimation

Muhammad Fitran Ramadhan (Telkom University)
Fahrial Al Akbar Warsito Putra (Telkom University)
Nabil De Nozyra (Telkom University)
Surya Michrandi Nasution (Telkom University)
Reza Rendian Septiawan (Telkom University)



Article Info

Publish Date
01 Nov 2026

Abstract

Tire failure is a major contributor to road fatalities, accounting for 3-15 of fatal accidents globally. Conventional Tire Pressure Monitoring Systems (TPMS) are limited by their reactive nature, as they only alert drivers to under-inflation after it occurs and cannot predict gradual wear or Remaining Useful Life (RUL). This research proposes a hybrid Predictive Maintenance framework that integrates Machine Learning with the Weibull reliability distribution to provide dynamic RUL estimations. Unlike existing simulation-centric or static models, the developed system utilizes an edge-cloud architecture centered on an ESP32-S3 gateway to capture telemetry from TPMS, OBD-II, and GPS modules. By treating the Weibull scale parameter (λ) as a dynamic covariate influenced by operational stressors such as engine load, vehicle speed, pressure, and temperature, the model continuously adapts to the tire’s degradation trajectory. Empirical results from field testing demonstrate that the covariate-driven approach significantly outperforms static baselines. The LightGBM regressor achieved the highest precision with a near-negligible MAPE of 0.0025 and a MASE of 0.2168. Specialized reliability metrics, including MQWE, further confirm the model's ability to minimize high-risk outliers, while an analysis of pessimistic error profiles ensures that maintenance is prompted before catastrophic failure. This study provides a scalable, real-time solution for in-vehicle Prognostics and Health Management (PHM), offering a robust pathway to reducing tire-related road casualties.

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Journal Info

Abbrev

cepat

Publisher

Subject

Computer Science & IT

Description

CEPAT is a peer-reviewed journal that is published quarterly (every three months) in February, May, August and November. CEPAT is published by the Department of Computer Engineering, School of Electrical Engineering, Telkom University, and was first published in May 2022. CEPAT aims to encourage ...