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Jurnal Inovasi Teknologi dan Edukasi Teknik
Published by Universitas Negeri Malang
ISSN : -     EISSN : 27977196     DOI : 10.17977
Core Subject : Engineering,
Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Electrical & Electronics Engineering Industrial & Manufacturing Engineering
Jurnal Inovasi Teknologi dan Edukasi Teknik menerbitkan naskah terkait Teknik Sipil, Teknologi Industri, Teknik Mesin, Teknik Elektro, dan Pendidikan Kejuruan. Fokus dan lingkup jurnal meliputi Teknik Sipil, Teknologi Industri, Teknik Mesin, Teknik Elektro, dan Pendidikan Kejuruan
Arjuna Subject : Teknik (semua kategori) - Teknik (Lain-Lain)
Articles 1 Documents
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Search results for , issue "vol. 6 no. 9 (2026)" : 1 Documents clear
WORKLOAD-AWARE BENCHMARKING OF MODBUS TCP, OPC UA PUBSUB OVER TSN, AND ETHERCAT: A LITERATURE-CALIBRATED MONTE CARLO STUDY OF LATENCY, JITTER, AND DETERMINISM FOR MIXED INDUSTRIAL NETWORKS Yahya Tareq Hussein; Sayf Waleed Majeed
Jurnal Inovasi Teknologi dan Edukasi Teknik Vol. 6 No. 9 (2026)
Publisher : Universitas Ngeri Malang

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Abstract

Selecting an industrial communication protocol is usually treated as a single, plant-wide decision, although factory networks host traffic classes whose timing requirements differ by more than three orders of magnitude. This paper presents a reproducible, workload-aware benchmark of three widely deployed protocols—Modbus TCP, OPC UA PubSub over Time-Sensitive Networking (TSN), and EtherCAT-across five representative workloads ranging from 250 µs synchronized servo control to 1 s condition monitoring. Stochastic latency models for each protocol were calibrated to published measurement studies and specifications and evaluated through a Monte Carlo experiment of 30 independent replications × 4,000 cycles per protocol-workload pair (1.8 million simulated cycles in total). Performance is quantified by on-time reliability, jitter, tail latency, and a composite score combining reliability, determinism, and deadline headroom. EtherCAT delivered 100% on-time reliability with sub-microsecond jitter on every workload. OPC UA PubSub achieved ≥99.87% reliability for deadlines of 1 ms or longer but only 75.3% at 250 µs. Modbus TCP was unusable below 2 ms yet reached ≥99.8% at 10 ms and above (average 34.5). The ranking is statistically significant (Kruskal–Wallis, p < 10⁻¹⁵ for every workload) and robust to changes in composite-score weights. Sensitivity analyses quantify the degradation of OPC UA PubSub with TSN hop count and of Modbus TCP with background load. The results support a segmented architecture-EtherCAT for motion control, OPC UA PubSub/TSN as the cell-to-enterprise backbone, and Modbus TCP for legacy, slow telemetry-and provide an open, recalibratable methodology for site-specific protocol selection.

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