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Jurnal Titra
Published by Universitas Kristen Petra Surabaya
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Core Subject : Engineering,
Industrial & Manufacturing Engineering
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Articles 24 Documents
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Search results for , issue "Vol 3, No 1 (2015)" : 24 Documents clear
Perbaikan Sistem Keselamatan dan Kesehatan Kerja di PT. X Billy Yonathan Sutrisno; Togar W.S Panjaitan; Jani Rahardjo
Jurnal Titra Vol 3, No 1 (2015)
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Abstract

PT. X is one of the leading furniture and also only exporting its products. One of the desire of the company is “To be one of the market leaders of furniture industry”, while the vision of PT. X is ” Producing high quality with reliable design”.This factory is currently running the system of health and safety work  in the factory area. However, the improvement is still need to be done by minimizing potential risks with HIRARC(Hazard Indentification, Risk Assessment and Risk Control). The result shows  47% of activities are considered as low risk, 36% of activities are considered as moderate risk, and 17% of activities are considred as high risk. There are 4 activities categorised as high risk that must be considered which are sawdust that is inhaled by an operator, member of the body missing, member of the body and exposed side off wood that isn’t neat.
Upaya Peningkatan Output Aktual di Line 2 Finishing Anthony Chandra; Debora Anne Yang Aysia
Jurnal Titra Vol 3, No 1 (2015)
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Abstract

PT. Integra Indocabinet is a wood furniture company. The company produces two types of products which are set-up product and knockdown product. Each product has monthly target which is set by PPIC department, which is 70 containers per month for knockdown type. However finishing department can’t fulfill this target. The purpose of this research are giving evaluation of actual output in finishing department, and suggesting several ways to improve the actual output. Observation, interview and time study are several methods which are used in this research. Observation and interview methods are used to find the root causes of the problem and to collect the historical data. Stopwatch time study is used to obtain the production capacity at finishing department. The result of production capacity calculation is 64.72 containers, while the actual output is only 62 containers. These capacity value and actual output value are not compatible with PPIC target, which are 70 containers. There are several factors which caused the actual output in finishing department is not optimum, they are the quantity and quality of the raw material from sanding department, higher occurrence of paint replacement, and many defect of WIP components. There are several improvements which are suggested to increase the actual output value. They are utilization of deadline form, classification of similar product in order to reduce the occurrence of paint replacement, and pallet modification to prevent WIP component fell down during production process.
Evaluasi Kesehatan dan Keselamatan Kerja dengan Metode HIRARC pada PT. Charoen Pokphand Indonesia Albert Wijaya; Togar W.S Panjaitan; Herry Christian Palit
Jurnal Titra Vol 3, No 1 (2015)
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Abstract

PT. Charoen Pokphand Indonesia is a fodder company which is located in Surabaya – Mojokerto Street 26 Km, Krian City. This company consists of 4 areas which are feed mill area, raw material area, silo area, and finished good area. The company was in the preparatory stage SMK3 certification .Companies now want to evaluate the system of K3 with HIRARC that is one of the documents supporting SMK3 certification certification. If the company applies HIRARC, the dangerous activities in the company can be detected and the solution can be made immediately. As a result, the number of the accident in the workplace can be minimized. HIRARC method consists of 3 things which are hazard identification, risk assessment, and risk control. The data which is processed with HIRARC is got from the interview, observation, and company’s data. The result of health and safety evaluation with HIRARC method through PT Charoen Pokphand Indonesia is that there are still many dangerous activities; for example, an activity which has extremely high, high, and normal percentage of risk rating. The percentages of the dangerous activities in silo area are 8,82% in extremely high rate, 14,71% in high rate, and 47,06% in normal rate. On the other hand, the percentage of the dangerous activities in raw material warehouse are 14% in extremely high rate, 35% in high rate and 39% in normal rate. Those dangerous activities must be solved immediately by making risk control. The risk control which is suggested are giving sanctions, making checklist, maintaining the tools, replacing the tools if they are broken, changing the method, and giving training. The potential percentage of the dangerous activities which is expected to decrease in silo area is disappearing the extremely high risk, decreasing the percentage of the high and normal risk to 8,82%, and 23,53%. On the other hand, the potential percentage of dangerous activities which is expected to decrease in raw material warehouse is disappearing the extremely high risk, decreasing the percentage of high and normal risk to15,79% and 21,05%.
Upaya Peningkatan Output Produksi Pada Fasilitas Kerja Departemen Preparation Di PT. Integra Indocabinet Lim Robby Jayadi; Herry Christian Palit
Jurnal Titra Vol 3, No 1 (2015)
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Abstract

PT. Integra Indocabinet is a company which produces indoor furniture that is make to order. Problems were discovered on the production floor of Preparation Department, they are in the process of jumping saw and the rotary press. Problem that occurred in the process of jumping saw was inefficient of unloading activities then resulting in the accumulation of wood. On the other hand, problem that occurred in the process of rotary press was overtime process. Regarding of those problems, proposed improvement was given to jumping saw process by redesign its table in order to be more efficient then can speed up the unloading time. While for the rotary press process, it was proposed to add glue spreader roll on each rotary machine so that the clamping process would approach the ideal processing time. Trial of improved jumping saw process has been done and has proven to increase production capacity by 34%, but for the rotary press has not been done yet due to unavailability of spreader roll and unfinished of re-layout process.

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