Ali Akbar
Program Studi Teknik Mesin, Universitas Muhammadiyah Sidoarjo

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Rotary Corn Roaster for Uniform Heat Distribution: Pemanggang Jagung Putar untuk Distribusi Panas yang Merata Annas Ardiansyah; Ali Akbar
Indonesian Journal of Innovation Studies Vol. 26 No. 1 (2025): January
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i1.2168

Abstract

General Background: Corn roasting remains a widely used food processing activity in small-scale culinary businesses, where conventional roasting methods commonly rely on manual operation and uneven heat circulation. Specific Background: Rotary-based roasting technology offers a mechanical solution to support more consistent heating during the roasting process while reducing operator workload. Knowledge Gap: Existing traditional corn roasting practices still depend on manual turning and manual airflow control, resulting in uneven maturity and higher risk of burning. Aims: This study aims to design and evaluate a rotary corn roasting device equipped with three fan units to support stable heat distribution and consistent roasting performance. Results: The developed device utilized a galvanized steel frame, stainless steel rotary cylinder, and integrated gear mechanism for rotary movement. The system accommodated up to nine corns with a maximum average length of 15 cm. The roasting process required approximately 18–20 minutes at a rotary speed of 13 rpm, while the three fans operated with a total electrical power consumption of 18 watts. The rotary mechanism supported more uniform roasting and reduced manual labor during operation. Novelty: The proposed design combines a manual rotary cylinder system with integrated airflow support using three electric fans in a compact corn roasting unit. Implications: This device provides a practical roasting solution for small-scale corn vendors by supporting stable roasting conditions, energy-efficient operation, and more consistent product quality.Highlights: Three integrated fans maintained stable charcoal combustion during roasting. Rotary cylinder mechanism produced consistent maturity on all corn surfaces. Compact roasting unit processed nine corns within 18–20 minutes. Keywords: Corn Roasting; Rotary System; Heat Distribution; Stainless Steel; Food Processing Equipment
Feasibility of Aluminum Waste Conversion into Automotive Emblem Accessories: Kelayakan Pengolahan Limbah Aluminium Menjadi Aksesori Lambang Kendaraan Bermotor Dwi Febrian Aldy; Ali Akbar
Indonesian Journal of Innovation Studies Vol. 26 No. 2 (2025): April
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i2.2173

Abstract

General Background: Aluminum waste accumulation is a growing environmental concern due to its persistence and increasing volume from domestic, industrial, and construction activities. Specific Background: Recycling and reusing aluminum waste offer opportunities to reduce environmental burdens while generating value-added products, including automotive accessories. Knowledge Gap: Although aluminum waste utilization has been explored in previous studies, limited research has evaluated the feasibility of converting aluminum waste into car accessories through respondent-based pre-test and post-test assessments. Aims: This study aimed to analyze the feasibility of utilizing aluminum waste for automotive emblem accessories and to validate respondent perceptions before and after product development. Results: Questionnaire data from 97 respondents showed agreement with aluminum waste utilization during the pre-test stage and satisfaction with the resulting product during the post-test stage. Validity testing indicated significance values below 0.05, while reliability analysis produced Cronbach’s Alpha values of 0.877 for the pre-test and 0.908 for the post-test. Analysis of variance further demonstrated that the dominant respondent response in both stages was agreement with the proposed utilization and the developed product. Novelty: The study integrates aluminum waste recycling with a pre-test and post-test feasibility evaluation framework for automotive emblem production. Implications: The findings support the potential application of aluminum waste as a resource for automotive accessories and provide evidence for broader waste utilization initiatives aimed at reducing environmental pollution and creating products with economic value.Highlights: Most respondents agreed with the proposed use of recycled aluminum materials. Product evaluation indicated positive acceptance and satisfaction among participants. Statistical validation confirmed reliable and valid questionnaire outcomes in both assessment stages. Keywords: Aluminum Waste; Automotive Accessories; Feasibility Analysis; Pre-Test and Post-Test; Waste Utilization