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Resilient Data Analytics Pipelines for Fault-Tolerant Smart Manufacturing Systems Kenechukwu Favour Anagwu; Okechukwu Chiedu Ezeanyim
Jurnal Teknik Indonesia Vol. 5 No. 01 (2026): Jurnal Teknik Indonesia (JU-TI) 2026
Publisher : SEAN Institute

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Abstract

This review examines resilient data analytics pipelines as critical infrastructure for fault-tolerant smart manufacturing systems. It addresses the need for reliable, low-latency, and integrity-preserving data flows in industrial environments where sensor failures, network disruptions, data corruption, platform faults, and cyber-physical disturbances can compromise real-time analytics and autonomous decision-making. The study synthesizes recent literature on Industrial Internet of Things-enabled manufacturing, distributed stream processing, edge-fog-cloud computing, fault-tolerant architectures, and data governance. It analyses pipeline layers covering data sources, edge preprocessing, fault-tolerant ingestion, stream analytics, distributed storage, security, governance, and decision-support applications. Core resilience mechanisms examined include redundancy, replication, monitoring, checkpointing, rollback recovery, graceful degradation, secure aggregation, audit logging, and adaptive recovery. The review also evaluates technologies such as Apache Kafka, Apache Flink, Apache Spark, Storm, HDFS, Cassandra, MongoDB, cloud-agnostic platforms, microservices, and digital twins. Findings show that resilient analytics pipelines support predictive maintenance, real-time process monitoring, quality assurance, supply-chain optimization, and autonomous manufacturing by preserving data continuity and analytical reliability during faults. However, major challenges remain in balancing scalability with performance, maintaining data integrity across heterogeneous edge-fog-cloud layers, achieving low-latency recovery, integrating legacy systems, securing distributed data flows, and establishing standardized design frameworks. The review identifies future directions in AI-driven fault detection, digital-twin-based resilience testing, scalable distributed architectures, autonomous data management, and benchmarking protocols. Resilient pipelines are therefore essential operational assets for sustaining reliable, secure, and fault-tolerant smart manufacturing intelligence.
DECISION INTELLIGENCE SYSTEMS FOR AUTONOMOUS PRODUCTION PLANNING AND CONTROL Okechukwu Chiedu Ezeanyim; Kenechukwu Favour Anagwu
Jurnal Inovasi Teknologi dan Edukasi Teknik Vol. 5 No. 11 (2025)
Publisher : Universitas Ngeri Malang

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Abstract

This review examines decision intelligence systems for autonomous production planning and control in Industry 4.0 manufacturing. It addresses the limits of conventional production planning and control systems, which depend on deterministic models, historical data, human expertise, and a two-tier structure of schedule generation and execution control. Such systems perform poorly when demand variability, resource constraints, machine workload changes, material shortages, and quality disruptions make released schedules suboptimal. The review synthesizes evidence from multi-agent systems, holonic manufacturing, cyber-physical production systems, digital twins, machine learning, reinforcement learning, data-driven scheduling, and prescriptive analytics. It shows how decision intelligence links data acquisition, analytics, optimization, and execution through a closed-loop sense-decide-act structure. The framework rests on four core components: data acquisition and management, analytical models, decision algorithms, and execution mechanisms. It evaluates five operational domains: dynamic scheduling, inventory and supply chain coordination, resource allocation, predictive maintenance, and resilient production control. Numerical evidence strengthens the review. Digital twin literature shows 38% use simulation models to represent physical systems and predict future states, while 29% integrate optimization into simulation models. A validated multi-agent logistics case reported savings of 2.6 million pallet-days per year through better use of terminal free time. The review also identifies six unresolved barriers: data quality and integration, model interpretability, scalability, real-time implementation, human-system interaction, and lack of standard frameworks. Future systems should combine explainable AI, edge-cloud computing, digital twin-based optimization, hybrid control, and standardized evaluation protocols to achieve adaptive, scalable, and trusted autonomous production control.