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Analisis Kerusakan Motor Listrik di Unit Pemurnian Brine PT. XYZ dengan Metode FMEA Gautama, Pugy; Ardiansya, Riki; Sulistyo, Arif Budi
IMTechno: Journal of Industrial Management and Technology Vol. 5 No. 2 (2024): Vol. 5 No. 2 (2024): Juli 2024
Publisher : LPPM Universitas Bina Sarana Informatika

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31294/imtechno.v5i2.2945

Abstract

Kebutuhan dan penggunaan motor listrik untuk berbagai keperluan industri semakin meningkat. Di dunia industri, banyak sekali dijumpai berbagai macam jenis motor listrik sebagai alat penggerak untuk menggerakan berbagai macam mesin dan peralatan yang dibutuhkan di industri. Di PT XYZ khususnya di Plant Chlor Alkali unit pemurnian larutan brine ada beberapa motor listrik yang sering mengalami masalah pada komponenya dalam setiap tahunnya. Dampak dan kerugian yang terjadi apabila mengalami kerusakan pada mesin atau motor dapat mempengaruhi kualitas produk dan unit pemurnian brine tidak bisa beroperasi (shutdown). Penelitian ini menggunakan metode FMEA. Hasil penelitian adalah terdapat 2 jenis kerusakan pada motor listrik yaitu bearing noise dan coil short. Nilai RPN pada jenis kerusakan bearing noise sebesar 93,75 dan coil short sebesar 76. Usulan perbaikan yang dapat dilakukan untuk mengurangi kerusakan motor listrik yaitu dengan perawatan dan pencegahan kerusakan motor listrik di PT XYZ dilakukan dengan cara visual, pemeriksaan dan penggantian komponen motor listrik dengan mengikuti jadwal perawatan yang dibuat mingguan, bulanan dan tahunan
ANALISIS KUALITAS PRODUK WIRING HARNESS MENGGUNAKAN METODE QUALITY CONTROL CIRCLE (QCC) DAN 5W+1H DI PT EDS MANUFACTURING INDONESIA gunawan, wawan; Prasetyo, Teguh; Gautama, Pugy
Jurnal Intent: Jurnal Industri dan Teknologi Terpadu Vol 6 No 2 (2023): INDUSTRIAL
Publisher : Prodi Teknik Industri, Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47080/intent.v6i2.3003

Abstract

PT EDS Manufacturing Indonesia is dedicated to providing high quality products to its customers. The quality control system implemented ensures that the company does not to: Accept defective products, Manufacture defective products, and Pass defective products. In the January-November 2022 period, there was an increase in defects with an average of 2.2%, which previously in 2021 was only at 1.7%. In order for the products produced to be in accordance with consumer expectations, the company must take effective quality measures made and avoid the large number of damaged or defective products supplied to the market. Quality Control Circle (QCC) is a form of emphasis instrument commonly used in many companies to manage and improve product quality using the PDCA (Plan, Do, Check, Action) cycle. The types of defects that often occur in the production of wirring harness (Suzuki) in the January-November 2022 period are: not click connector defects of 1486, not click docking connector of 726 and missing spot of 473. Known factors that cause the occurrence of not click connectors are: human factors, method factors, and environmental factors. Factors that cause not click docking connectors are: human factors, method factors, and machine factors. The factors causing the missing spot are: human factors and method factors. After the improvement, there was a decrease in the disability rate from the previous condition by an average of 2.2%, to 1.4%. At the stage that has been done, to get sustainable results and continue to control the quality of the products produced, the improvements made need to be made a standard. The standardization is made in the form of SOPs and must be applied to all related elements.
ANALISA PENERAPAN K3 PADA PEMELIHARAAN GARDU DISTRIBUSI LISTRIK DI PT. PLN (PERSERO) ULP CIKANDE MENGGUNAKAN METODE HIRADC Wijaya, Hartadi; Rifki, Galang Ahmad; Gautama, Pugy
Jurnal Intent: Jurnal Industri dan Teknologi Terpadu Vol 7 No 1 (2024): INDUSTRIAL
Publisher : Prodi Teknik Industri, Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47080/intent.v7i1.3534

Abstract

This research was conducted at PT. PLN (Persero) ULP Cikande by analyzing employee occupational safety and health (K3) as a form of attention and protection in carrying out their duties. By using the HIRADC method, it is hoped that this research can provide the best solution for employee performance, especially in occupational safety and health (K3). From the results of collecting company work accident data, the risk matrix classification in 2022 obtained 2 variables with low risk, for the high risk level, 2 variables are obtained with a percentage of 40%, and for the medium risk level, 1 variable is obtained with a percentage of 20%. Proposed improvements in this study include changes in training, equipment maintenance, improved work procedures, and more careful risk assessment. With the cooperation and involvement of the entire team, we are confident that the implementation of this change will have a significant positive impact on the safety and welfare of all parties involved in substation inspections.
ANALISIS PENGENDALIAN PERSEDIAAN BAHAN BAKU PAKAN TERNAK AYAM DI PT KMS DENGAN METODE ECONOMIC ORDER QUANTITY (EOQ) DAN JUST IN TIME (JIT) Arindi, Fayadira Dyah; Khaidjah, Afni; Gautama, Pugy
Jurnal Intent: Jurnal Industri dan Teknologi Terpadu Vol 7 No 2 (2024): INDUSTRIAL
Publisher : Prodi Teknik Industri, Fakultas Teknik

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

This research purpose to calculate the optimal quantity of raw material orders for chicken animal feed and the number of ordering frequencies, calculate the total cost of raw material inventory for chicken animal feed, analyze the most efficient method that must be applied to minimize the cost of raw material inventory at PT Kerta Mulya Saripakan. The method used in this research is the Economic Order Quantity (EOQ) and Just In Time (JIT) methods. After done analysis, the cost of raw material supplies incurred by the company, calculated according to company policy, reached IDR 459,616,202. By using the Economic Order Quantity (EOQ) method, the total inventory cost is IDR 340,449,297. Meanwhile, using the Just In Time (JIT) method, the total inventory costs incurred were IDR. 218,939,956. So a method that can minimize inventory costs at PT. Kerta Mulya Saripakan uses the Just In Time (JIT) method.
Analisis Kerusakan Motor Listrik di Unit Pemurnian Brine PT. XYZ dengan Metode FMEA Gautama, Pugy; Ardiansya, Riki; Sulistyo, Arif Budi
IMTechno: Journal of Industrial Management and Technology Vol. 5 No. 2 (2024): Vol. 5 No. 2 (2024): Juli 2024
Publisher : LPPM Universitas Bina Sarana Informatika

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31294/imtechno.v5i2.2945

Abstract

Kebutuhan dan penggunaan motor listrik untuk berbagai keperluan industri semakin meningkat. Di dunia industri, banyak sekali dijumpai berbagai macam jenis motor listrik sebagai alat penggerak untuk menggerakan berbagai macam mesin dan peralatan yang dibutuhkan di industri. Di PT XYZ khususnya di Plant Chlor Alkali unit pemurnian larutan brine ada beberapa motor listrik yang sering mengalami masalah pada komponenya dalam setiap tahunnya. Dampak dan kerugian yang terjadi apabila mengalami kerusakan pada mesin atau motor dapat mempengaruhi kualitas produk dan unit pemurnian brine tidak bisa beroperasi (shutdown). Penelitian ini menggunakan metode FMEA. Hasil penelitian adalah terdapat 2 jenis kerusakan pada motor listrik yaitu bearing noise dan coil short. Nilai RPN pada jenis kerusakan bearing noise sebesar 93,75 dan coil short sebesar 76. Usulan perbaikan yang dapat dilakukan untuk mengurangi kerusakan motor listrik yaitu dengan perawatan dan pencegahan kerusakan motor listrik di PT XYZ dilakukan dengan cara visual, pemeriksaan dan penggantian komponen motor listrik dengan mengikuti jadwal perawatan yang dibuat mingguan, bulanan dan tahunan