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HACCP (Hazard Analysis Critical Control Point) on Sajiku MSS (Menu Spesific Seasoning) Product at PT. Ajinomoto Indonesia Mojokerto Factory: HACCP (Hazard Analysis Critical Control Point) Pada Sajiku MSS (Menu Spesific Seasoning) di PT. Ajinomoto Indonesia Mojokerto Factory Zidny Maziya; Syarifa Ramadhani; Saiful Anwar
Indonesian Journal of Innovation Studies Vol. 25 No. 3 (2024): July
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i3.2375

Abstract

Instant seasoning manufacturing requires strict quality control to guarantee consumer safety and prevent biological, chemical, or physical contamination. While Hazard Analysis Critical Control Point (HACCP) principles are widely adopted across food processing sectors, practical operational frameworks tailored to menu-specific dry powder seasonings remain insufficiently documented in empirical literature. This study evaluates the structured deployment of the 12-step HACCP system during the industrial production of Sajiku menu-specific seasoning at PT. Ajinomoto Indonesia Mojokerto Factory. Through primary field observations, direct interviews, and operational documentation reviews, critical operational steps were audited. General Background Industrial food processing relies heavily on systematic safety management to prevent contamination during large-scale manufacturing. Specific Background The production of instant dry seasoning involves distinct unit operations, requiring precise quality control to mitigate chemical and physical hazards. Knowledge Gap Detailed practical audits integrating decision-tree hazard evaluations for specific seasoning lines remain limited in food safety research. Aims This study analyzes the implementation of the 12 prep-and-application steps of HACCP in an instant seasoning facility. Results Critical control points were identified at the non-crushing material weighing stage to regulate food additives, and at the metal detection stage to eliminate physical foreign matter. Novelty This work establishes an empirical baseline mapping specific critical limits and verification procedures for menu-specific seasoning production lines. Implications Implementing these verified control boundaries provides an operational blueprint for instant seasoning manufacturers to maintain international food safety compliance and mitigate consumer risk. Key Findings Highlights Implementation of twelve sequential safety stages establishes reliable hazard control across dry seasoning processing lines. Ingredient weighing procedures successfully enforce critical boundaries for chemical food additives. Automated detection systems eliminate physical metallic contaminants prior to final packaging distribution. Keywords : Food Safety, Hazard Analysis, Critical Control Point, Instant Seasoning, Quality Assurance
The Production Process and Labor Productivity of Chicken Meatballs Product at PT WX: Proses Produksi dan Produktivitas Tenaga Kerja Produk Bakso Ayam di PT WX Tri Ayu Widiana; Syarifa Ramadhani; Rifky Pradiko
Indonesian Journal of Innovation Studies Vol. 25 No. 3 (2024): July
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i3.2376

Abstract

Chicken meatball processing requires efficient operational workflow and optimized labor deployment to ensure high-grade finished goods in industrial manufacturing. Traditional meat processing research often focuses on formulation properties, leaving operational productivity bottlenecks in commercial production lines underexplored. This study evaluates the chicken meatball manufacturing line and labor productivity parameters at PT WX through structured field observations, interviews, and fishbone root-cause analysis. General Background Poultry-based processed products serve as a major source of animal protein with extended shelf stability in the food industry. Specific Background Industrial chicken meatball production involves sequential stages including raw material chilling, grinding, bowl-cutter emulsification, dual-stage boiling, vacuum packaging, and individual quick freezing. Knowledge Gap Empirical evaluations integrating unit operation tracking with root-cause labor productivity diagnostics in commercial meatball processing lines remain limited. Aims This investigation analyzes the complete industrial manufacturing process of chicken meatballs and identifies operational factors governing manpower productivity targets. Results Root-cause analysis via fishbone diagrams identified machinery downtime, skill variance, and environment temperature shifts as primary constraints, while time-motion calculations determined optimum manpower allocations reaching up to 2,520 kg per shift depending on packing speeds. Novelty This work delivers a comprehensive diagnostic framework connecting unit operation mechanics with quantitative labor productivity models in frozen meatball processing. Implications Establishing targeted equipment maintenance and standardized filling protocols provides an operational strategy for meat processing plants to optimize throughput and mitigate production delays. Key Findings Highlights Industrial chicken meatball manufacturing relies on sequential emulsification, dual boiling, and quick freezing to maintain product quality. Fishbone diagnostic mapping identifies machine downtime and skill disparity as core constraints in meeting target output. Quantitative manpower modeling establishes optimized shift capacities ranging from 1,470 kg to 2,520 kg based on filling speed configurations. Keywords : Chicken Meatballs, Meatball Production Process, Productivity, Fishbone Diagram, Quality Assurance