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All Journal Jurnal Teknologi dan Manajemen Industri Journal of Sustainable Technology and Applied Science
Dayal Gustopo Setiadjit
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Civil Engineering, Building, Construction & Architecture Computer Science & IT Energy Engineering Industrial & Manufacturing Engineering

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Penerapan Predictive Maintenance pada Agitator Reaktor Autoclave di PT. XYZ Oktafianus Toding; Dayal Gustopo Setiadjit; Fuad Achmadi
Jurnal Teknologi dan Manajemen Industri Vol 7 No 1 (2021): Jurnal Teknologi dan Manajemen Industri (JTMI)
Publisher : Program Studi Teknik Industri S2 ITN Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36040/jtmi.v7i1.3283

Abstract

Mesin merupakan faktor penting dalam dunia industri untuk menghasilkan suatu produk pada suatu perusahaan. PT. XYZ merupakan perusahaan yang bergerak dibidang industri makanan untuk bahan pemanis yang diolah dari tepung tapioka dan tepung jagung dimana melalui Observasi penelitian didapatkan data adanya masalah yang sering dihadapi seperti kerusakan pada mesin Agitator Autoclave, tidak tersedianya suku cadang (sparepart) yang diperlukan saat terjadi kerusakan (breakdown) dan gangguan jadwal istirahat pekerja bagian perawatan (maintenance) yang harus bekerja lembur (overtime). Tujuan dari penelitian ini adalah untuk mengetahui kondisi maintenance mesin pada saat ini hingga mengurangi kerusakan atau failures, tingkat keefektifitasan mesin dan memberikan alternatif solusi dalam meningkatakan efektifitas mesin. Metode penelitian yang digunakan adalah kuantitatif menggunakan metode Overall Equipment Efectiveness (OEE), Six Big Losses, Failure Modes and Effects Analysis. Hasil penelitian menghasilkan nilai OEE sebesar 75.07%. Rendahnya nilai OEE pada mesin Agitator Autoclave ini dikarenakan rendahnya faktor performance karena kecepatan mesin tidak sesuai dengan kecepatan idealnya dan juga rendahnya idle and minor losses di faktor losses yang disebabkan karena mesin sering mengalami breakdown. Pemberian saran dan usulan yang dapat direkomendasikan adalah melakukan evaluasi mesin secara berkala dan pergantian mesin yang sudah tua.
PREDICTIVE MAINTENANCE IMPLEMENTATION OF AUTOCLAVE REACTOR AGITATOR Oktafianus Toding; Dayal Gustopo Setiadjit; Fuad Achmadi
Journal of Sustainable Technology and Applied Science (JSTAS) Vol. 2 No. 2 (2021): Journal of Sustainable Technology and Applied Science, November 2021
Publisher : Lembaga Penelitian dan Pengabdian Masyarakat, Institut Teknologi Nasional (ITN) Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36040/jstas.v2i2.3284

Abstract

Machines are an important factor in the industrial world to produce a product in a company. PT. XYZ is a company engaged in the food industry for sweeteners processed from tapioca flour and corn flour where, through research observations, data is obtained that there are problems that are often faced such as damage to the Agitator Autoclave machine, unavailability of spare parts ( spare parts) needed when there is a breakdown and a breakdown schedule for maintenance workers who have to work overtime. The purpose of this study is to determine the current condition of machine maintenance to reduce damage or failures, the level of machine effectiveness and provide alternative solutions to increase machine effectiveness. The research method used is quantitative using the Overall Equipment Effectiveness (OEE) method, Six Big Losses, Failure Modes and Effects Analysis. The results of the study resulted in an Overall Equipment Effectiveness (OEE) value of 75.07%. The low OEE value on the Agitator Autoclave machine is due to the low performance factor because the engine speed does not match its ideal speed and also the low idle and minor losses in the losses factor caused by frequent breakdowns. Suggestions and suggestions that can be recommended are to periodically evaluate machines and replace old machines.
Co-Authors Fuad Achmadi Oktafianus Toding Oktafianus Toding