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PRODUCTION OF COCONUT OIIL DIRECTLY FROM FRESH COCONUT MEAT USING THE WASTE HEAT RECOVERY TECHNOLOGY: A "NEW OIL PROCESS" G. R. Breag; P. Drew; P. G. Joseph
International Coconut Community Journal Vol 7 No 01 (1991): CORD
Publisher : International Coconut Community

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37833/cord.v7i01.247

Abstract

In several, areas, in Sri Lanka the use of pits for making coconut shell charcoal is restricted or not permitted due to environmental damage or the proximity of human habitation. In addition approxima­tely 50% of the gross heat content of the shells is lost to the surroundings during the process. In view of the above, the Natural Resources Institute developed a coconut shell carbonization unit with waste heat recovery, which virtually eliminates the smoke problem and simultaneously enables the heat generated during the process‑heat normally lost to the surroundings to be used as process heat in the coconut industry. This technology has been commercialized in Sri Lanka and details of the standard capacity (1.5 tonnes shell) unit and its performance are provided. The findings of preliminary trials carried out on the application of the waste heat recovery technology in the production of coconut oil from freshly decorticated macerated coconut meat ‑ by­passing copra production‑are also discussed. The technical and financial aspects of the application of the technology for coconut oil manufacture using the "new oil process" in Sri Lanka are briefly covered and consideration for its adoption in other coconut growing countries is recommended.
Sustainable Development and Application of Bio – Energy in Coconut Plantations H. A. J. Gunathilake; P. G. Joseph
International Coconut Community Journal Vol 25 No 2 (2009): CORD
Publisher : International Coconut Community

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (315.812 KB) | DOI: 10.37833/cord.v25i2.141

Abstract

One hectare of coconut land (156 palms ha-1) planted with gliricidia (2250 trees ha-1 into double rows in avenues of coconut), available natural pasture and outside supplied paddy straw coupled with six buffaloes were mixed into a farming model to examine total productivity and potential of green energy production by wood and biogas. Six buffaloes were maintained in a shed and the manure was collected for biogas generation. Biogas was purified from H2S and the bio fuel was used to run a 0.75 hp engine. Wood of gliricidia was used to energize a 3.5 kW gassifire-engine system for generating electricity. Productivity of gliricidia in the 3rd year was 4.5 kg wood (at 20% moisture) and 3.5 kg of fresh foliage per tree/year. Each buffalo produced an average of 622 liters of milk at the first lactation (for a period of 10 months) and value of a calf was Rs. 41244.00 at the age of 17 months. Soils of the model were enriched by adding the effluent of biogas digester. The soil fertility (N, P, K, Mg, moisture holding capacity) improved significantly over soils sampled outside the model. The effluent of biogas was more fertile than dried buffalo dung. As a result, nut yield of coconut palms increased from 30 to 60 nuts palm-1 year-1 over a period of two years. In green energy production, the dung of six buffaloes passed through a 0.5 kW biogas-engine system generator produced 2 kwh of electricity per day which if generated by diesel driven generator would require 0.9 liters of diesel. The annual generation of electricity from the biogas amounted to 700 kwh. On the other hand, gliricidia wood of one hectare of coconut land was sufficient to energize 3.5 kW gassifire – engine – generator set for 1600 hours/year and this was equivalent to 5000 kwh of electricity (kWh). Thus, one hectare of coconut/gliricidia/natural pasture/paddy straw with six buffaloes was able to produce green energy equivalent to 5700 units of electricity (kWh) or 2,565 liters of diesel, in addition to farm income derived from coconut, buffalo milk and other benefits of buffalo farming. The total return (coconut, selling of calves, buffalo milk and bio fertilizer) added up to Rs. 704,070 ha-1 year-1. The feasibility of this model for adoption by small farmers of the coconut triangle in Sri Lanka is presented on the basis of this study.