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Tool Path Optimization and Cost Analysis for Manufacturing Process of Master Cylinder Piston of Motorcycle Brake Susilawati, Anita; Atmadio, Nico; Siswanto, Heri
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 55 No 1 (2018): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (614.365 KB) | DOI: 10.36842/jomase.v55i1.53

Abstract

The tool path optimization is an important issue to get a low cost of manufacture parts using the CNC (Computer Numerical Control) machines. Programming to produce an optimum tool path for CNC machines is a key performance indicator for obtaining minimized machining time and good surface quality of parts. This paper purposes to optimized the CNC tool path generation programming and analyze the cost of manufacturing process of master cylinder piston of motorcycle brake. A Computer Aided Manufacturing (CAM) software was used to simulate an optimal tool path, which finding an efficient solution to shorten the cutting tool path generation. The simulation was performed on a roughing surface process of the work piece using 3 tool path schemes: longitudinal, diametrical and surface to parallel. The each scheme employed tool-path generation based on absolute and incremental reference methods of a CNC lathe machine. An analysis of simulation tool path time for each scheme and machining cost was investigated to get optimum and economies machining process. Hence, it was compared to actual time of machining process on CNC lathe in term of the manufacturing cost machining. The optimal processing time and the most economical cost for making a master cylinder piston of motorcycle brake was a parallel to surface scheme. Therefore, an optimization of tool path generation can minimize machining lead time, which lead to lowest cost of manufacturing parts, with keep maintain product quality.
Optimasi Jalan Pahat Dan Analisis Biaya Produksi Proses Pemesinan CNC Lathe Pembuatan Piston Master Cylinder Rem Sepeda Motor Yamaha Menggunakan CAM Atmadio, Nico; Susilawati, Anita
Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains Vol 5, No 1 (2018): Wisuda April Tahun 2018
Publisher : Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Tool path optimation on CNC lathe machining can set up every movement of tools move optimally to minimize processing time of a workpiece. This research purpose is simulation of tool path the CNC lathe machining for the manufacture of piston master cylinder brake of Yamaha Motorcycle by using CAD/CAM software. First design was made geometry of piston master cylinder using Computer Aided Design (CAD). Tool path was designed into 3 variations of scheme with absolute and increment of programming system using Mastercam v9. Then it was simulated to get the most optimum processing time. Simulation result was obtained longitudinal scheme time for absolute coordinate system 14 minutes 45 seconds and increment coordinate system 14 minutes 5 seconds, surface to parallel scheme for absolute coordinate system 14 minutes 30 seconds and increment coordinate system 13 minutes 48 seconds, diametrical scheme for absolute coordinate system 17 minutes 39 seconds and increment coordinate system 17 minutes 12 Seconds. The optimal processing time for making the piston master cylinder brake of Yamaha Motorcycle used the toll path of surface to parallel increment coordinate system with production cost Rp. 6.912,81,-/pcs.Keywords : Piston master cylinder, Tool Path, Absolut, Inkremen.