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All Journal Mechatronics, Electrical Power, and Vehicular Technology Sinergi Heca Journal of Applied Sciences Leuser Journal of Environmental Studies Grimsa Journal of Science Engineering and Technology
Ariati, Ratna
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Agriculture, Biological Sciences & Forestry Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Earth & Planetary Sciences Electrical & Electronics Engineering Energy Engineering Environmental Science Health Professions Industrial & Manufacturing Engineering Medicine & Pharmacology Physics Other

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Journal : Grimsa Journal of Science Engineering and Technology

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Optimizing Compressed Air Operations for Electrical Energy Savings: A Case Study in Pharmaceutical Packaging Manufacturing Candra, Arief; Yandri, Erkata; Saiful, Rifki; Uhanto, Uhanto; Hilmi, Erik; Hamja, Nasrullah; Ariati, Ratna
Grimsa Journal of Science Engineering and Technology Vol. 2 No. 2 (2024): October 2024
Publisher : Graha Primera Saintifika

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61975/gjset.v2i2.58

Abstract

This study in pharmaceutical packaging manufacturing focuses on improving compressed air efficiency through targeted strategies at both the source and user levels by establishing a baseline to analyze energy consumption patterns. Key measures, including minimizing air leaks, adjusting pressure, and optimizing compressor performance, aim to achieve a 20-50% increase in efficiency, thereby supporting environmental sustainability. The User Point and Source Point approaches are expected to lower Specific Power Consumption (SPC), with data collected from December 2020 to May 2022 providing insights into potential energy savings. Establishing this baseline, based on machine runtime and productivity, offers a solid foundation for evaluation. Results show a 23% reduction in compressor electricity usage and a 7-8% decrease in compressed air consumption. A structured improvement process and strong collaboration between engineering and management are essential for enhancing productivity and achieving sustainable energy efficiency in the industrial sector.
Integrated Risk Management for Energy Efficiency: A Case Study of Batam’s Manufacturing Sector Timba, Ayub; Yandri, Erkata; Ludji, Omrie; Sidharta, Rendy; Amaral, Clizardo; Ariati, Ratna
Grimsa Journal of Science Engineering and Technology Vol. 3 No. 2 (2025): October 2025
Publisher : Graha Primera Saintifika

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61975/gjset.v3i2.87

Abstract

The manufacturing sector in Batam faces increasing pressure from rising energy costs and operational inefficiencies. This study investigates how integrating risk management frameworks, specifically ISO 31000 and FMEA, can enhance energy efficiency in manufacturing operations. A mixed-methods approach was employed, combining quantitative analysis of energy consumption data from selected firms with qualitative insights from interviews with key industrial stakeholders. Baseline energy performance was established, and operational risks were assessed and prioritized. Findings show that outdated machinery, poor maintenance, and unplanned downtimes significantly contributed to energy inefficiency. Implementation of risk-based interventions led to measurable improvements in energy use and cost reduction. Firms adopting the integrated approach reported that 15% energy saving in PT X results in operational cost savings of $ 29.994, and 10% energy saving in PT Y results in operational cost savings of $ 23.952. The Return on Investment (ROI) from implementing an integrated energy risk management strategy is estimated to reach 18 months to 20 months, based on reduced energy consumption and increased productivity. The study underscores the importance of tailored risk-energy frameworks in industrial settings and suggests avenues for future research in broader contexts.
Co-Authors Amaral, Clizardo Candra, Arief Erkata Yandri Hamja, Nasrullah Hilmi, Erik Lodewijk, Dewi Putriani Yogosara Ludji, Omrie Murdiyansah, Novan Murdiyansyah, Novan Pramono, Kukuh Priyo Saiful, Rifki Sidharta, Rendy Sihombing, Very Timba, Ayub Uhanto, Uhanto