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The Utilization of Ultrasonic Sounds in Measuring Tile Dimensions to Support Industry 4.0 Handoko Setyo Kuncoro
Jurnal Teknologi Proses dan Inovasi Industri Vol 3, No 2 (2018): Vol. 3, No. 2, November 2018
Publisher : Balai Riset Dan Standardisasi Industri Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (840.924 KB) | DOI: 10.36048/jtpii.v3i2.4230

Abstract

Artikel ini membahas pemanfaatan gelombang ultrasonik dalam mendukung industri 4.0. untuk pengukuran dimensi ubin. Gelombang ultrasonik memiliki frekuensi, sensitivitas dan daya tembus yang cukup baik (tinggi). Hal ini membuat gelombang ultrasonik lebih mudah mendeteksi baik obyek eksternal maupun obyek dalam. Penerapan gelombang ultrasonik di Industri memiliki keunggulan diantaranya mampu berperan sebagai sensor jarak tanpa sentuh seperti pada pengujian tidak merusak dan pengujian inline (tanpa memberhentikan proses). Sebagai studi kasus telah dibuat contoh penerapan gelombang ultrasonik dalam pengujian dimensi ubin untuk industri keramik. Dalam artikel ini juga telah dijelaskan cara pengujian dimensi ubin menggunakan gelombang ultrasonik dimana hasil ujinya dibandingkan dengan hasil pengukuran dimensi ubin menggunakan jangka sorong (caliper) terkalibrasi. Walaupun hasil-hasil pengukuran dimensi ubin yang diperoleh dari kedua metode nampak tidak jauh berbeda, namun penggunaan metode pengukuran ultrasonik lebih potensial dalam revolusi industri 4.0 yang mana mendukung inspeksi proses secara realtime.
Computational pH Level of Liquid based on IoT to Support Industry 4.0 Handoko Setyo Kuncoro
Jurnal Teknologi Proses dan Inovasi Industri Vol 5, No 2 (2020): Vol. 5, No. 2, November 2020
Publisher : Balai Riset Dan Standardisasi Industri Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36048/jtpii.v5i2.6294

Abstract

This article discusses computational measurements study of pH levels for liquids to support industry 4.0 based on Internet of Things (IoTs). The main objective of this study is to be able to provide the data of  pH level of liquids (or other chemical solutions) in real time and simultaneously so that it has the potential to increase the speed and ease of managerial decision making, especially for chemical processes that are important to industry. The method used follows the industry 4.0 transformation phase sequence which is simplified in some research activities such as hardware installation, software installation, device programming and network programming. As a case study, it has been made a simple application for measuring pH levels in commercial bottled mineral water and natural clean water. This article will initially explain the utilization of the BPH-231 interface with a pH PE-03 probe from Lutron products as input data for the computational processes. Then we explain the computational method using SCILAB 5.5.2 software and XAMPP network applications using the PHP programming language. As specimen samples, it has been selected the boiled natural clean water from the Manglayang mountains near Bandung city, West Java and commercial mineral water of AQUA products. Analyses of IoT-based digital pH level measurements have shown more accurate and precise results than using conventional litmus paper standards. The overall results for both device installations and internet-based programmings are proven to provide realtime data measurements and can be accessed from various locations simultaneously so that they will make managerial decision making easier and faster.
Low Cost Non-Destructive Monitoring of Dry Milling Process of Ilmenite Material Using Acoustic Sound Wave to Support Industry 4.0 Handoko Setyo Kuncoro; Dadan Sumardan
Jurnal Keramik dan Gelas Indonesia Vol 29, No 1 (2020): Jurnal Keramik dan Gelas Indonesia
Publisher : Balai Besar Keramik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32537/jkgi.v29i1.6363

Abstract

The potential utilization and characteristics of acoustic sound waves in the frequency range of 100-10000 Hz for the monitoring process of dry milling of industrial ilmenite materials are evaluated based on the evolution of sound intensity level and the number of peaks in the spectrumwaves.The methodology in this applicative research follows the steps of material preparation activities, dry milling process, acoustic milling emission monitoring, particle size shieving / filtering, quantization of particle size distribution and evaluation of research data.The milling times from 0.5, 15 to 30 hours are taken as a variation of the study. Statistical ANOVA evaluation results show a significant relationship between milling time and the characteristics of the peak number of acoustic wave emited milling process.Higher color gradient in the evolution plot of the frequency spectrum between 160-640 Hz decreases with increasing milling time and decreasing particle size distribution.The number of spectral peaks also increases with increasing milling time.This indicates the effectiveness of collision by alumina balls in the processed ilmenite material using dry milling and has potential implications for the use of a more controlled and efficient ball mill in the future of ceramic industry.
The Utilization of Ultrasonic Sounds in Measuring Tile Dimensions to Support Industry 4.0 Handoko Setyo Kuncoro
Jurnal Teknologi Proses dan Inovasi Industri Vol 3, No 2 (2018): Vol. 3, No. 2, November 2018
Publisher : Balai Riset Dan Standardisasi Industri Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (840.924 KB) | DOI: 10.36048/jtpii.v3i2.4230

Abstract

Artikel ini membahas pemanfaatan gelombang ultrasonik dalam mendukung industri 4.0. untuk pengukuran dimensi ubin. Gelombang ultrasonik memiliki frekuensi, sensitivitas dan daya tembus yang cukup baik (tinggi). Hal ini membuat gelombang ultrasonik lebih mudah mendeteksi baik obyek eksternal maupun obyek dalam. Penerapan gelombang ultrasonik di Industri memiliki keunggulan diantaranya mampu berperan sebagai sensor jarak tanpa sentuh seperti pada pengujian tidak merusak dan pengujian inline (tanpa memberhentikan proses). Sebagai studi kasus telah dibuat contoh penerapan gelombang ultrasonik dalam pengujian dimensi ubin untuk industri keramik. Dalam artikel ini juga telah dijelaskan cara pengujian dimensi ubin menggunakan gelombang ultrasonik dimana hasil ujinya dibandingkan dengan hasil pengukuran dimensi ubin menggunakan jangka sorong (caliper) terkalibrasi. Walaupun hasil-hasil pengukuran dimensi ubin yang diperoleh dari kedua metode nampak tidak jauh berbeda, namun penggunaan metode pengukuran ultrasonik lebih potensial dalam revolusi industri 4.0 yang mana mendukung inspeksi proses secara realtime.
Computational pH Level of Liquid based on IoT to Support Industry 4.0 Handoko Setyo Kuncoro
Jurnal Teknologi Proses dan Inovasi Industri Vol 5, No 2 (2020): Vol. 5, No. 2, November 2020
Publisher : Balai Riset Dan Standardisasi Industri Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36048/jtpii.v5i2.6294

Abstract

This article discusses computational measurements study of pH levels for liquids to support industry 4.0 based on Internet of Things (IoTs). The main objective of this study is to be able to provide the data of  pH level of liquids (or other chemical solutions) in real time and simultaneously so that it has the potential to increase the speed and ease of managerial decision making, especially for chemical processes that are important to industry. The method used follows the industry 4.0 transformation phase sequence which is simplified in some research activities such as hardware installation, software installation, device programming and network programming. As a case study, it has been made a simple application for measuring pH levels in commercial bottled mineral water and natural clean water. This article will initially explain the utilization of the BPH-231 interface with a pH PE-03 probe from Lutron products as input data for the computational processes. Then we explain the computational method using SCILAB 5.5.2 software and XAMPP network applications using the PHP programming language. As specimen samples, it has been selected the boiled natural clean water from the Manglayang mountains near Bandung city, West Java and commercial mineral water of AQUA products. Analyses of IoT-based digital pH level measurements have shown more accurate and precise results than using conventional litmus paper standards. The overall results for both device installations and internet-based programmings are proven to provide realtime data measurements and can be accessed from various locations simultaneously so that they will make managerial decision making easier and faster.
Low Cost Non-Destructive Monitoring of Dry Milling Process of Ilmenite Material Using Acoustic Sound Wave to Support Industry 4.0 Handoko Setyo Kuncoro; Dadan Sumardan
Jurnal Keramik dan Gelas Indonesia Vol 29, No 1 (2020): Jurnal Keramik dan Gelas Indonesia
Publisher : Balai Besar Keramik

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32537/jkgi.v29i1.6363

Abstract

The potential utilization and characteristics of acoustic sound waves in the frequency range of 100-10000 Hz for the monitoring process of dry milling of industrial ilmenite materials are evaluated based on the evolution of sound intensity level and the number of peaks in the spectrumwaves.The methodology in this applicative research follows the steps of material preparation activities, dry milling process, acoustic milling emission monitoring, particle size shieving / filtering, quantization of particle size distribution and evaluation of research data.The milling times from 0.5, 15 to 30 hours are taken as a variation of the study. Statistical ANOVA evaluation results show a significant relationship between milling time and the characteristics of the peak number of acoustic wave emited milling process.Higher color gradient in the evolution plot of the frequency spectrum between 160-640 Hz decreases with increasing milling time and decreasing particle size distribution.The number of spectral peaks also increases with increasing milling time.This indicates the effectiveness of collision by alumina balls in the processed ilmenite material using dry milling and has potential implications for the use of a more controlled and efficient ball mill in the future of ceramic industry.