Triarjo Triarjo
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RANCANG BANGUN SISTEM KENDALI SUHU TUNGKU KALSINASI KR-260E Sugeng Rianto Rianto; Dedy Haryadi Haryadi; Triarjo Triarjo
PIN Pengelolaan Instalasi Nuklir Vol 11, No 21 (2018): Oktober 2018
Publisher : PIN Pengelolaan Instalasi Nuklir

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Abstract

ABSTRAK - Telah dilakukan rancang bangun sistem kendali suhu tungku kalsinasi KR-260E untuk proses kalsinasi kernel UO2. Rancang bangun sistem kendali suhu dilakukan untuk mengganti modul kendali lama yang telah rusak.Modul kontroller kendali suhu yang digunakan disesuaikan dengan proses kalsinasi kernel UO2 yaitu dengan sistem pemanasan secara bertahap. Kontroller mampu menyimpan 30 pola program pemanasan dan tiap program dapat berisi hingga 10 langkah operasi. Uji fungsi sistem kendali suhu tungku kalsinasi KR-260E dilakukan pada kondisi tanpa beban dan dilakukan secara bertahap dengan pertimbangan kondisi pemanas yang baru.  Tahapan uji fungsi dilakukan pada suhu 200ºC, 300ºC, 450ºC dan 600ºC dengan setting laju pemanasan (ramp) 250ºC/jam, suhu ditahan selama 1 jam dan ramp menurunan 250ºC/jam. Pada pemanasan suhu 200ºC didapat deviasi suhu 2,7ºC, suhu 300ºC deviasi suhu 1,3ºC, suhu 450ºC overshoot sebesar 9,8 oC dan deviasi suhu rata-rata 0,2337ºC, serta pada suhu 600ºC overshoot sebesar 10,3 oC dan deviasi suhu rata-rata 5,0453ºC. Hasil uji fungsi ini menunjukkan tungku bisa berfungsi untuk operasi kalsinasi kernel UO2. Kata Kunci: rancang bangun, sistem kendali, unit kalsinasi KR-260E. ABSTRACT- The temperature control system of calcination furnace KR-260E  has been design for calcination process UO2 kernel. The design of the temperature control system is to replace the old damaged control module. The temperature controller of control module used is adjusted to kernel UO2 calcination proces with a gradual heating system. The controller is capable of storing 30 heating program patterns and each program can contain up to 10 steps of operation. The functional system test of the  calcination furnace KR-260E temperature control system is carried out under no load conditions and is carried out gradually with consideration of the new heating conditions. The functional testing stage is at 200ºC, 300ºC, 450ºC and 600ºC with a 250ºC/hour heating ramp setting, 1 hour temperature soaking and the ramp decreasing to 250ºC/hour. The deviation at 200ºC deviation is 2,7ºC was obtained, at 300ºC the temperature deviation is 1.3ºC, at 450ºC was obtained overshoot is 9.8oC and the mean temperature deviation is 0.2337C, and at 600ºC obtained an overshoot is 10,3°C and an average temperature deviation is 5.0453°C. The result of this function test indicates that the furnace can function for kernel UO2 calcination operation. Key words: Design, Control System, Calcination Unit KR-260E.
PENGARUH LINIERITAS CONTROL VALVE FY-301 TERHADAP PROSES PELARUTAN YELLOW CAKE DI INSTALASI PEMURNIAN DAN KONVERSI Triarjo Triarjo; Sugeng Rianto Rianto; Eddy Muljono Muljono
PIN Pengelolaan Instalasi Nuklir Vol 11, No 21 (2018): Oktober 2018
Publisher : PIN Pengelolaan Instalasi Nuklir

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Abstract

ABSTRAK- Telah dilakukan uji linieritas control valve dengan meggunakan  standar peralatan kalibrator arus model Fluke 725 Multi Function Process Calibrator. Metode yang digunakan  yaitu dengan menginjeksi arus standar ke sistem kontrol valve dan diamati respon gerakan dari control valve nya. Tujuan dari uji linieritas ini adalah untuk memastikan kondisi control valve sebagai salah satu variabel proses pelarutan yelow cake menjadi larutan uranil nitrat yaitu pengaturan panas uap pada jaket tangki DI-301. Hasil pengujian tersebut diharapkan membentuk grafik  linearitas hysteresis. Jika hasil pengujian tersebut tidak linear maka harus dilakukan kalibrasi dan bila perlu dilakukan penggantian intrument control valve. Hasil uji linieritas control valve FY-301 masukan untuk pengaturan panas uap pada jaket tangki DI-301 untuk proses pelarutan yelow cake menjadi larutan uranil nitrat, didapat deviasi 1,34%  arus terhadap udara tekan control valve. Sedangkan hasil uji linieritas posisioner steam FY-301 terhadap arus, deviasi rata-ratanya adalah 12%. Hal ini memperlihatkan bahwa posisioner  FY-301 sudah mengalami penurunan unjuk kerja sehingga berpengaruh terhadap kecepatan pemanasan pada proses pelarutan yelow cake menjadi larutan uranil nitrat di tangki dissolver DI-301 pada parameter suhu proses 60oC sampai dengan 95 oC. Dengan demikian  perlu dilakukan kalibrasi, perbaikan atau penggantian alat posisioner control valve FY-301.Kata kunci:  control valve, linieritas, tangki dissolverABSTRACT- Control valve linearity test has been performed using the standard current calibrator equipment model of the Fluke 725 Multi Function Process Calibrator. The method is injecting a standard current into the control valve system and observing the response movement from the valve control. The purpose of this linearity test is to ensure the condition of the control valve as one of the in variables process of dissolving yelow cake into uranyl nitrate that controlling heat steam on the tank jacket DI-301. The test results are indicator a linearity hysteresis graph. If results the test is not linear, so it must be calibrated and need to replace the instrument control valve of necessary. From the results of the control valve linearity test FY-301 to enter the steam heat setting on the jacket tank DI-301 the process of dissolving yelow cake into uranyl nitrate solution obtained a deviation of 1.34% of the current against compressed air control valve. While the results of the linearity test of the FY-301 steam positioner to the current, the average deviation the rate is 12%. This shows that the FY-301 positioner has experienced a decrease in performance work so that it affects the speed of heating in the process of dissolving yelow cake into a solution Uranium nitrate in the DI-301 dissolver tank at a process temperature parameter of 60°C to 95°C. Thus it is necessary to calibrate, repair, or replace the positioner control valve FY-301. Kata kunci:  control valve, linierity, dissolver tank
ANALISIS KESELAMATAN SISTEM KENDALI TUNGKU MUFFLE FURNACE ME-11 PADA PROSES REDUKSI GAGALAN PELET UO2 Triarjo Triarjo; Sugeng Rianto Rianto
PIN Pengelolaan Instalasi Nuklir Vol 12, No 23 (2019): Oktober 2019
Publisher : PIN Pengelolaan Instalasi Nuklir

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Abstract

ABSTRAK - Proses reduksi di tungku Muffle Furnace ME-11 adalah proses pengolahan gagalan pelet UO2  menjadi serbuk UO2 yang menggunakan gas hidrogen sebagai pereduksi pada suhu± 800oC.   Sistem Kendali logik pada tungku ini sangat diperlukan dengan titik berat faktorkeselamatan  (safety)  selama  proses  reduksi  berlangsung,  mengingat  potensi  bahaya  gas hidrogen bersifat dapat mudah meledak pada kondisi tertentu. Sistem Kendali logik yang adapada sistem tungku Muffle furnace ME-11 terdiri dari sistem vacum, sistem pengaliran gas N2dan H2, sistem pembakar gas H2, sistem UPS (Uniterruptible Power Supply) dan alarm. Analisis keselamatan sistem kendali tungku Muffle Furnace ME-11 dilakukan untuk mengurangi kegagalan proses reduksi yang dilakukan dengan simulasi beberapa kondisi kegagalan, antara lain Supplai listrik utama (PLN) padam, api pembakar gas H2 menggunakan LPG padam, dan tekanan gas dalam tungku dibuat lebih tinggi atau rendah. Hasil analisis yang telah dilakukan pada sistem kendali logik terhadap kegagalan proses reduksi adalah sebagai berikut : apabila Supplai listrik utama padam maka alarm lampu indikator Power akan hidup, selanjutnya valve input H2  menutup, valve H2  output tetap membuka dan api pembakar gas H2  tetap menyala dengan supplai listrik oleh UPS. Apabila api pembakar gas LPG padam maka alarm dan lampu indikator Pilot Flame akan hidup, sistem pemantik menyala dan operator segera mengatur aliran gas LPG. Apabila tekanan di dalam tungku terlalu tinggi atau rendah saat beroperasi maka alarm dan lampu indikator tekanan akan hidup, pressure switch akan memerintahkan valve gas H2 menutup, selanjutnya operator mengatur tekanan melalui flowmeter gas H2. Hasil analisis sistem keselamatan kendali logik ini menunjukkan sistem kendali logik dapat berfungsi dengan baik, sehingga dapat menjamin keselamatan operasi proses reduksi dan kegagalan proses dapat dieliminasi saat operasi berlangsung.Kata kunci – Proses reduksi, Muffle Furnace, kendali logik ABSTRACT- The reduction process in the ME-11 Muffle Furnace furnace is the process of processing a UO2 pellet failure into UO2 powder using hydrogen gas as a reducing agent at ±800oC.  Logic  control  system  in  this  furnace  is  very  much  needed  with  the  safety  factoremphasizing during the reduction process, considering the potential danger of hydrogen gas can be explosive under certain conditions. The logical control system in the ME-11 Muffle furnace system consists of a vacuum system, an N2 and H2 gas flow system, an H2 gas burner system, a UPS and alarm system. Safety analysis of the Muffle Furnace ME-11 furnace control system was carried out to reduce the failure of the reduction process which was carried out by simulating several failure conditions, including the main electricity supply (PLN) outages, H2 gas burners using extinguished LPG, and the gas pressure in the furnace was made higher or low. The results of the analysis that have been carried out on the logical control system for the failure of the reduction process are as follows: if the main power supply goes out then the alarm indicator lights Power will turn on, then the H2 input valve closes, the H2 output valve remains open and the H2 gas burner flame stays on with the supply electricity by UPS. If the LPG gas burner extinguishes, the Pilot Flame alarm and indicator lights will on, the lighter system is on and the operator immediately regulates the LPG gas flow. If the pressure inside the furnace is too high or low when operating then the alarm and the pressure indicator lights on, the pressure switch will order the H2 gas valve to close, then the operator regulates the pressure through the H2 gas flowmeter. The results of the logic control system safety analysis shows that the logical control system can function properly, so as to ensure the safety of the reduction process operations and process failures can be eliminated during operations.Keywords - Reduction process, Muffle Furnace, logical control